Carbide Rectangular Strips

Carbide rectangular strips refer to long, thin segments of tungsten or titanium carbide material used primarily to reinforce the wear resistance of woodworking and metal forming tools.

The hard, durable rectangular carbide inserts help machine and press tooling cope with line contact friction and material abrasion spanning continuous feed distances, extending service lifetime before reconditioning is needed.

This guide covers carbide grades, key properties, dimensions, applications, comparisons with alternatives, and FAQs when considering carbide strip selection for industrial tooling and machining enhancements.

Composition of Carbide Rectangular Strip Materials

Two primary carbide materials are used:

Carbide TypeDescriptionKey Properties
Tungsten carbide (WC)Extremely rigid compound of W and C atomsHardness up to 92 HRA, heat resistance, wear resistance, chemical inertness
Titanium carbide (TiC)Interstitial compound of Ti and CHardness up to 72 HRA, high corrosion resistance, thermal conductivity

These advanced ceramics retain hardness and stiffness at high temperatures allowing durable cutting performance.

carbide rectangular strips

Characteristics of Carbide Rectangular Strips

In addition to carbide composition, key performance properties include:

PropertyTypical Values
Hardness82-92 HRA (tungsten carbide), < 72 HRA (titanium carbide)
Compressive strength4.5-6 GPa (~650-870 ksi)
Transverse rupture strength350-650 MPa (50-95 ksi)
Elastic modulus540-650 GPa
Max service temperature500-1000°C (~930-1800°F)
Thermal conductivity60-120 W/(m-K)
Thermal expansion coefficient5-6.5 x 10^-6/K

These characteristics suit carbide inserts for enhancing tooling durability and wear performance at high loads and temperatures during machining or forming.

Carbide Rectangular Strip Dimensions

Common standard available dimensions include:

ParameterRanges
Thicknesses1/16” (1.6 mm) up to over 1” (25 mm)
Widths1/8” (3 mm) up to 1” (25 mm)
Lengths2” (50 mm) up to 12”+(300 mm+)

1/4” x 1/2″ x 6” is a frequently used size in tooling applications. Custom widths, lengths and thickness combinations are readily manufactured as well.

Applications of Carbide Rectangular Strips

IndustryApplication Examples
WoodworkingCutting blades, planer knives
Metal formingPunch-and-die sets, extrusion dies
Food processingSlicing blades, rasping/grating tools
Mining/drillingRock drill inserts and teeth
MachiningCutting tool inserts for turning, boring, grooving, feeds

The wear resistance and temperature capability enhance component life across continuous contact processes.

Carbide Strip Insert Suppliers

SupplierDescription
KennametalGlobal leader in industrial tooling provides standard and custom geometries/compositions
Sandvik CoromantMajor cutting tooling manufacturer supplies indexable inserts in various carbide substrate options
Lovejoy ToolCarbide stock source aimed at woodworking applications
Global Tooling SolutionsSource of standard and special order wear parts like dies, blades, and cutting inserts
TiC Coated Tungsten CarbideChinese exporters focused primarily on custom geometries

Comparing Carbide Strips vs Alternatives

Advantages vs steel:

  • 5x harder than hardened tool steels
  • Retains hardness and stiffness at higher temperatures
  • Far more wear resistant for much longer tool life
  • Chemically inert to most processing conditions

Advantages vs other ceramics:

  • Higher transverse rupture strength than oxide ceramics
  • Higher thermal conductivity than aluminum/silicon carbides
  • Less brittle than pure carbide substrates
  • Avoid issues with diamond abrasives like affinity for ferrous materials

Limitations:

  • Difficult to conventionally machine requiring diamond grinding/EDM
  • Higher upfront cost than tool steels
  • Still lower stiffness than boron nitride at extreme temperatures
  • Shock sensitivity requiring careful handling

Carbide inserts provide excellent versatility balancing hardness, toughness and temperature performance for continuous-contact wear applications.

FAQ

How are carbide rectangular strips manufactured?

Powder metallurgy consolidation processes form carbide substrates which get ground to final dimensional tolerance levels down to +/- 0.005” typically. Edge treatments/chamfers and specialty coatings can further enhance inserts.

What causes chipping failures in carbide strips?

Excessive interrupted cuts may create shock loads exceeding transverse rupture strength. Gradual engagement, conservative depths + feeds, and radiusing cutting edges combat such issues.

How are carbide strip tool failures detected?

Changes in cut surface quality, tool forces, vibration/chatter, or sudden wear indicate issues like fractures or material welding. Timely tool inspection avoids damage spreading to machinery or processed parts.

What sizes are most commonly used?

1⁄4” x 1⁄2″ with lengths spanning 2-6 inches cover ~90% of applications from micro drill bits to 12” planer knives for context. Width suits most holder slots while thickness withstands loads.

How long can carbide inserts last relative to tool steel?

Properly run carbide strip tooling often cuts 5-10x as long between sharpening/replacement than hardened tool steel versions operating 60+ HRC for perspective.

know more 3D printing processes

Share This Post:

Leave a Reply

Your email address will not be published. Required fields are marked *

Table of Contents

Most Popular

Get In Touch

Get in touch with us

Please enable JavaScript in your browser to complete this form.
On Key

Related Posts

negative rake carbide inserts

negative rake carbide inserts

Imagine this: you’re a sculptor, meticulously shaping a stubborn block of granite. Your chisel, the instrument of your vision, keeps dulling with each forceful strike. Now, picture a revolutionary tool

negative rake carbide inserts

Square Carbide Inserts

Imagine this: you’re in the throes of a metalworking project, meticulously shaping a piece of steel to your exact specifications. But then, disaster strikes! Your cutting tool dulls, leaving behind

negative rake carbide inserts

shars carbide inserts

Carbide inserts are the workhorses of the metalworking world. These small, incredibly tough blades are used in lathe tools, milling machines, and other cutting applications to shape and refine metal.

negative rake carbide inserts

Face Mill Carbide Inserts

Imagine you’re a sculptor, meticulously shaping a raw block of stone into a masterpiece. But instead of stone, your canvas is metal, and your chisel is a face mill. Now,

Contact Truer Now

Please enable JavaScript in your browser to complete this form.