- Carbide Insert

negative rake carbide inserts

Carbide Insert

Carbide inserts are cutting tools used in machining operations, such as turning, milling, and drilling. They are made from a combination of tungsten carbide and a metallic binder, typically cobalt or nickel. The inserts have a distinct geometric shape with multiple cutting edges, allowing for efficient material removal and precise machining.

Carbide inserts offer several advantages over traditional high-speed steel tools. The hardness and wear resistance of tungsten carbide make the inserts highly durable, allowing for extended tool life and reduced downtime. They can withstand high cutting speeds and temperatures, resulting in faster machining and improved productivity.

The metallic binder provides toughness and strength to the inserts, preventing chipping or fracturing during cutting operations. This enhances the reliability and stability of the inserts, especially when subjected to heavy loads and high-impact forces.

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Introduction

Carbide inserts are cutting tools used in machining operations for turning, milling, and drilling. Made of tungsten carbide and a metallic binder, these inserts provide exceptional hardness, wear resistance, and durability. With their multiple cutting edges and various shapes, carbide inserts enable efficient material removal and precise machining, making them essential components in modern manufacturing processes.

Composition and Structure

Carbide inserts are composed of a material called cemented carbide, which is a combination of tungsten carbide (WC) particles and a metallic binder, typically cobalt (Co). The composition and structure of carbide inserts play a crucial role in their performance and durability.

The structure of carbide inserts consists of tungsten carbide particles dispersed within a cobalt matrix. The tungsten carbide particles form the cutting edges and wear-resistant regions of the inserts, while the cobalt matrix provides support and toughness.

Hardness

Carbide inserts are exceptionally hard, often ranking higher on the Mohs scale of hardness compared to other cutting materials.

Wear Resistance

Carbide inserts exhibit excellent wear resistance, even when cutting through tough materials or at high cutting speeds.

Toughness

The metallic binder, typically cobalt, adds toughness and impact resistance to the inserts, preventing chipping or fracturing during machining operations.

Heat Resistance

Withstands high temperatures generated during cutting without compromising performance.

Cutting Performance

Carbide inserts offer high cutting performance, delivering efficient material removal rates, improved surface finish, and dimensional accuracy.

Versatility

Carbide inserts are versatile tools that can be used for machining various materials, including steels, stainless steels, cast iron, aluminum, and exotic alloys.

Chip Control

Carbide inserts are designed to provide effective chip control during machining operations.

Coatability

Carbide inserts can be coated with specialized coatings such as titanium nitride (TiN) or titanium carbonitride (TiCN) to further enhance their properties.

Powder Preparation

Tungsten carbide and metallic binder powders, such as cobalt or nickel, are prepared separately.

Mixing

The tungsten carbide and metallic binder powders are carefully mixed in precise proportions.

Compacting

The mixed powder is placed into a die and subjected to high pressure using a hydraulic press. This compacts the powder into the desired insert shape.

Pre-Sintering

The compacted inserts undergo pre-sintering in a furnace. This low-temperature process removes binders and enhances the green strength of the inserts.

Shaping

The pre-sintered inserts are machined or ground to achieve the final shape, dimensions, and cutting edge geometry. This step requires precision to ensure accurate cutting performance.

Final Sintering

The shaped inserts are subjected to high-temperature sintering in a furnace. This process allows the tungsten carbide particles to bond together, forming a solid structure with the metallic binder.

Grinding and Finishing

The sintered inserts undergo grinding and finishing operations to refine the cutting edges, remove any imperfections, and achieve the desired surface finish.

Coating (Optional)

Some carbide inserts may undergo coating processes to enhance their properties. These coatings improve wear resistance, reduce friction, and extend tool life.

Turning

Carbide inserts are extensively used in turning operations, which involve removing material from a rotating workpiece. They provide efficient and precise cutting, making them ideal for tasks such as cylindrical turning, facing, grooving, and threading.

Milling

Carbide inserts are commonly employed in milling operations, where material is removed using rotating multi-point cutting tools. They are used for tasks such as face milling, shoulder milling, slotting, and contouring. Carbide inserts enable high-speed machining and deliver superior surface finishes.

Drilling

Carbide inserts are utilized in drilling operations to create holes in various materials. They offer excellent cutting performance and stability during drilling processes. Carbide inserts are suitable for both traditional drilling and more advanced techniques like indexable drilling.

Parting and Grooving

Carbide inserts are frequently used in parting and grooving applications, which involve cutting off or creating grooves on workpieces. They provide precise and reliable cutting, allowing for efficient operations in industries such as automotive, aerospace, and general engineering.

Turning

Carbide inserts are extensively used in turning operations, which involve removing material from a rotating workpiece. They provide efficient and precise cutting, making them ideal for tasks such as cylindrical turning, facing, grooving, and threading.

Milling

Carbide inserts are commonly employed in milling operations, where material is removed using rotating multi-point cutting tools. They are used for tasks such as face milling, shoulder milling, slotting, and contouring. Carbide inserts enable high-speed machining and deliver superior surface finishes.

Drilling

Carbide inserts are utilized in drilling operations to create holes in various materials. They offer excellent cutting performance and stability during drilling processes. Carbide inserts are suitable for both traditional drilling and more advanced techniques like indexable drilling.

Parting and Grooving

Carbide inserts are frequently used in parting and grooving applications, which involve cutting off or creating grooves on workpieces. They provide precise and reliable cutting, allowing for efficient operations in industries such as automotive, aerospace, and general engineering.

What are carbide inserts?

Carbide inserts are cutting tools used in machining operations such as turning, milling, drilling, and parting. They are made of tungsten carbide and a metallic binder, offering high hardness and wear resistance.

Carbide inserts are popular due to their exceptional hardness, wear resistance, and durability. They provide extended tool life, improved cutting performance, and enhanced productivity in machining operations.

Can carbide inserts be resharpened?

Carbide inserts are not typically resharpened due to the hardness of the material. It is more common to replace the inserts when they become dull or worn.

What materials can carbide inserts cut?

Carbide inserts can cut a wide range of materials, including steels, stainless steels, cast iron, aluminum, and various alloys. Their versatility makes them suitable for machining different workpiece materials.

How long do carbide inserts last?

The lifespan of carbide inserts depends on factors such as the cutting conditions, workpiece material, and maintenance. Generally, carbide inserts last longer than other cutting tools, providing extended tool life and reducing the need for frequent replacements.

Are carbide inserts compatible with all machining operations?

Carbide inserts are designed for specific machining operations such as turning, milling, drilling, and parting. Different insert geometries and cutting edge configurations are available to optimize performance for each operation.

Can carbide inserts be used on manual machines?

Yes, carbide inserts can be used on manual machines. They are commonly used in both manual and CNC machines, offering efficient and precise cutting capabilities.

How are carbide inserts secured in the toolholder?

Carbide inserts are typically secured in toolholders using clamping mechanisms or screws. This allows for easy replacement and ensures stability during machining.

Can carbide inserts be coated?

Yes, carbide inserts can be coated with specialized coatings like titanium nitride (TiN), titanium carbonitride (TiCN), or diamond-like carbon (DLC). Coatings enhance wear resistance, reduce friction, and extend tool life.

Are carbide inserts cost-effective?

While carbide inserts may have a higher upfront cost compared to other cutting tools, their extended tool life and improved cutting performance often make them cost-effective in the long run by reducing tool replacements and increasing productivity.

Turning Inserts Data

Turning Carbide Insert Description

A turning carbide insert is a small, specialized cutting tool used in turning operations. It features a hard carbide tip or insert that is designed for cutting, shaping, and finishing the outer surface of a workpiece. The carbide insert is securely mounted on a tool holder or clamp, allowing it to rotate and engage with the workpiece.

Turning carbide inserts are specifically designed for lathe machines and are commonly used in metalworking applications. They are known for their exceptional hardness, wear resistance, and ability to withstand high cutting speeds. The carbide tip is engineered with multiple cutting edges, enabling efficient material removal and precise turning operations.

Insert shape Type Dimension (mm) Grade
P M K H Cermet
ΦI.C L S Φd Re TP15S TP15T TP25S TP25T TA20F TA10A TM20R TK10R TA05A TMC20 TMC35
TCNMA120404 12.7 12.9 4.76 5.16 0.4                    
TCNMA120408 12.7 12.9 4.76 5.16 0.8                    
TCNMA120412 12.7 12.9 4.76 5.16 1.2                    
TCNMA160608 16.1 15.9 6.35 6.35 0.8                    
TCNMG120404-KN5 12.7 12.9 4.76 5.16 0.4                    
TCNMG120408-KN5 12.7 12.9 4.76 5.16 0.8                    
TCNMG120412-KN5 12.7 12.9 4.76 5.16 1.2                    
TCNMG160608-KN5 16.1 15.9 6.35 6.35 0.8                    
TCNMG120404-PM4 12.7 12.9 4.76 5.16 0.4                  
TCNMG120408-PM4 12.7 12.9 4.76 5.16 0.8              
TCNMG120412-PM4 12.7 12.9 4.76 5.16 1.2              
TCNMG120404-SM3 12.7 12.9 4.76 5.16 0.4                  
TCNMG120408-SM3 12.7 12.9 4.76 5.16 0.8                  
TCNMG120412-SM3 12.7 12.9 4.76 5.16 1.2                  
TCNMG120404-HS2 12.7 12.9 4.76 5.16 0.4                  
TCNMG120408-HS2 12.7 12.9 4.76 5.16 0.8                  
TCNMG120412-HS2 12.7 12.9 4.76 5.16 1.2                  
TCNMG120404-PM3 12.7 12.9 4.76 5.16 0.4                  
TCNMG120408-PM3 12.7 12.9 4.76 5.16 0.8                  
TCNMG120412-PM3 12.7 12.9 4.76 5.16 1.2                  

Insert shapeTypeDimension (mm)Grade
PMKHCermet
ΦI.CLSΦdReTP15STP15TTP25STP25TTA20FTA10ATM20RTK10RTA05ATMC20TMC35
DNMA15040412.715.54.765.160.4          
DNMA15040812.715.54.765.160.8          
DNMA15060412.715.56.355.160.4          
DNMA15060812.715.56.355.160.8          
DNMG150404-KN512.715.54.765.160.4          
DNMG150408-KN512.715.54.765.160.8          
DNMG150604-KN512.715.56.355.160.4          
DNMG150608-KN512.715.56.355.160.8          
DNMG150404-PM412.715.54.765.160.4         
DNMG150408-PM412.715.54.765.160.8       
DNMG150604-PM412.715.56.355.160.4       
DNMG150608-PM412.715.56.355.160.8       
DNMG150404-SM312.715.54.765.160.4         
DNMG150408-SM312.715.54.765.160.8         
DNMG150604-SM312.715.56.355.160.4         
DNMG150608-SM312.715.56.355.160.8         
DNMG150404-HS212.715.54.765.160.4         
DNMG150408-HS212.715.54.765.160.8         
DNMG150604-HS212.715.56.355.160.4         
DNMG150608-HS212.715.56.355.160.8         
DNMG150404-PM312.715.54.765.160.4         
DNMG150408-PM312.715.54.765.160.8         
DNMG150604-PM312.715.56.355.160.4         
DNMG150608-PM312.715.56.355.160.8         
DNMG150604L-VF12.715.56.355.160.4         
DNMG150604R-VF12.715.56.355.160.8         
DNMG150608L-VF12.715.56.355.160.4         
DNMG150608R-VF12.715.56.355.160.8         
Insert shape Type Dimension (mm) Grade
P M K H Cermet
ΦI.C L S Φd Re TP15S TP15T TP25S TP25T TA20F TA10A TM20R TK10R TA05A TMC20 TMC35
Image TSNMA120404 12.7 12.7 4.76 5.16 0.4                    
TSNMA120408 12.7 12.7 4.76 5.16 0.8                    
TSNMA150608 15.875 15.875 6.35 6.35 0.8                    
TSNMA150612 15.875 15.875 6.35 6.35 1.2                    
Image TSNMG120404-KN5 12.7 12.7 4.76 5.16 0.4                    
TSNMG120408-KN5 12.7 12.7 4.76 5.16 0.8                    
TSNMG150608-KN5 15.875 15.875 6.35 6.35 0.8                    
TSNMG150612-KN5 15.875 15.875 6.35 6.35 1.2                    
Image TSNMG120404-PM4 12.7 12.7 4.76 5.16 0.4                  
TSNMG120408-PM4 12.7 12.7 4.76 5.16 0.8              
TSNMG150608-PM4 15.875 15.875 6.35 6.35 0.8                  
TSNMG150612-PM4 15.875 15.875 6.35 6.35 1.2                  
Image TSNMG120404-SM3 12.7 12.7 4.76 5.16 0.4                  
TSNMG120408-SM3 12.7 12.7 4.76 5.16 0.8                  
TSNMG150608-SM3 15.875 15.875 6.35 6.35 0.8                  
TSNMG150612-SM3 15.875 15.875 6.35 6.35 1.2                  
Image TSNMG120404-HS2 12.7 12.7 4.76 5.16 0.4                  
TSNMG120408-HS2 12.7 12.7 4.76 5.16 0.8                  
TSNMG150608-HS2 15.875 15.875 6.35 6.35 0.8                  
TSNMG150612-HS2 15.875 15.875 6.35 6.35 1.2                  
Image TSNMG120404-PM3 12.7 12.7 4.76 5.16 0.4                  
TSNMG120408-PM3 12.7 12.7 4.76 5.16 0.8                  
TSNMG120412-PM3 12.7 12.7 4.76 5.16 1.2                  
Insert shape Type Dimension (mm) Grade
P M K H Cermet
ΦI.C L S Φd Re TP15S TP15T TP25S TP25T TA20F TA10A TM20R TK10R TA05A TMC20 TMC35
Image TTNMA160404 9.525 16.5 4.76 3.81 0.4                    
TTNMA160408 9.525 16.5 4.76 3.81 0.8                    
TTNMA220408 12.7 22 4.76 5.16 0.8                    
TTNMA220412 12.7 22 4.76 5.16 1.2                    
Image TTNMG160404-KN5 9.525 16.5 4.76 3.81 0.4                    
TTNMG160408-KN5 9.525 16.5 4.76 3.81 0.8                    
TTNMG220408-KN5 12.7 22 4.76 5.16 0.8                    
TTNMG220412-KN5 12.7 22 4.76 5.16 1.2                    
Image TTNMG160404-PM4 9.525 16.5 4.76 3.81 0.4                  
TTNMG160408-PM4 9.525 16.5 4.76 3.81 0.8              
TTNMG220408-PM4 12.7 22 4.76 5.16 0.8                  
TTNMG220412-PM4 12.7 22 4.76 5.16 1.2                  
Image TTNMG160404-SM3 9.525 16.5 4.76 3.81 0.4                  
TTNMG160408-SM3 9.525 16.5 4.76 3.81 0.8                  
TTNMG220408-SM3 12.7 22 4.76 5.16 0.8                  
TTNMG220412-SM3 12.7 22 4.76 5.16 1.2                  
Image TTNMG160404-HS2 9.525 16.5 4.76 3.81 0.4                  
TTNMG160408-HS2 9.525 16.5 4.76 3.81 0.8                  
TTNMG160412-HS2 9.525 16.5 4.76 3.81 1.2                  
Image TTNMG160404-PM3 9.525 16.5 4.76 3.81 0.4                  
TTNMG160408-PM3 9.525 16.5 4.76 3.81 0.8                  
TTNMG160412-PM3 9.525 16.5 4.76 3.81 1.2                  
Image TTNMG160404R-VF 9.525 16.5 4.76 3.81 0.4                  
TTNMG160404L-VF 9.525 16.5 4.76 3.81 0.4                  
Image TTNMG160404R-JP 9.525 16.5 4.76 3.81 0.4                    
TTNMG160404L-JP 9.525 16.5 4.76 3.81 0.4                    
TTNMG160408R-JP 9.525 16.5 4.76 3.81 0.8                    
TTNMG160408L-JP 9.525 16.5 4.76 3.81 0.8                    
Image TTNGG160402R-S 9.525 16.5 4.76 3.81 0.2                
TTNGG160402L-S 9.525 16.5 4.76 3.81 0.2                
TTNGG160404R-S 9.525 16.5 4.76 3.81 0.4                
TTNGG160404L-S 9.525 16.5 4.76 3.81 0.4                
Image TTNGG160402R-C 9.525 16.5 4.76 3.81 0.2                
TTNGG160402L-C 9.525 16.5 4.76 3.81 0.2                
TTNGG160404R-C 9.525 16.5 4.76 3.81 0.4                
TTNGG160404L-C 9.525 16.5 4.76 3.81 0.4                
Insert shape Type Dimension (mm) Grade
P M K H Cermet
ΦI.C L S Φd Re TP15S TP25S TP25T TP40S TA20F TA10A TM20R TK10R TA05A TMC20 TMC35
Image TVNMG160404-PM4 9.525 16.6 4.76 3.81 0.4                  
TVNMG160408-PM4 9.525 16.6 4.76 3.81 0.8                  
TVNMG160412-PM4 9.525 16.6 4.76 3.81 1.2                  
Image TVNMG160404-SM3 9.525 16.6 4.76 3.81 0.4                  
TVNMG160408-SM3 9.525 16.6 4.76 3.81 0.8                  
Image TVNMG160404-HS2 9.525 16.6 4.76 3.81 0.4                  
TVNMG160408-HS2 9.525 16.6 4.76 3.81 0.8                  
TVNMG160412-HS2 9.525 16.6 4.76 3.81 1.2                  
Image TVNGG160404R-H 9.525 16.6 4.76 3.81 0.4                  
TVNGG160404L-H 9.525 16.6 4.76 3.81 0.4                  
TVNGG160404R-F 9.525 16.6 4.76 3.81 0.4                  
TVNGG160404L-F 9.525 16.6 4.76 3.81 0.4                  
Insert shape Type Dimension (mm) Grade
P M K H Cermet
ΦI.C L S Φd Re TP15S TP15T TP25S TP25T TA20F TA10A TM20R TK10R TA05A TMC20 TMC35
Image TWNMA080404 12.7 8.7 4.76 5.16 0.4
TWNMA080408 12.7 8.7 4.76 5.16 0.8
TWNMA080412 12.7 8.7 4.76 5.16 1.2
Image TWNMG080404-PM4 12.7 8.7 4.76 5.16 0.4
TWNMG080408-PM4 12.7 8.7 4.76 5.16 0.8
TWNMG080412-PM4 12.7 8.7 4.76 5.16 1.2
Image TWNMG080404-SM3 12.7 8.7 4.76 5.16 0.4
TWNMG080408-SM3 12.7 8.7 4.76 5.16 0.8
TWNMG080412-SM3 12.7 8.7 4.76 5.16 1.2
Image TWNMG080404-HS2 12.7 8.7 4.76 5.16 0.4
TWNMG080408-HS2 12.7 8.7 4.76 5.16 0.8
TWNMG080412-HS2 12.7 8.7 4.76 5.16 1.2
Image TWNMG080404-PM3 12.7 8.7 4.76 5.16 0.4
TWNMG080408-PM3 12.7 8.7 4.76 5.16 0.8
TWNMG080412-PM3 12.7 8.7 4.76 5.16 1.2
Image TWNMG080404R-JP 12.7 8.7 4.76 5.16 0.4
TWNMG080404L-JP 12.7 8.7 4.76 5.16 0.4
TWNMG080408R-JP 12.7 8.7 4.76 5.16 0.8
TWNMG080408L-JP 12.7 8.7 4.76 5.16 0.8
Insert shape Type Dimension (mm) Grade
P M K H Cermet
ΦI.C L S Φd TP15S TP25S TP25T TP40S TA20F TA10A TM20R TK10R TA05A TMC20 TMC35
Image TRNMG120400 12.7 12.7 4.76 5.16
Image TRCMX160600-PR8 16 16 6.35 5.5
TRCMX200600-PR8 20 20 6.35 6.5
TRCMX250700-PR8 25 25 7.94 7.2
TRCMX320900-PR8 32 32 9.52 9.5
Insert shape Type Dimension (mm) Grade
P M K H Cermet
ΦI.C L S Φd Re TP15S TP15T TP25S TP25T TA20F TA10A TM20R TK10R TA05A TMC20 TMC35
Image TCCMT060204-HS2 6.35 6.4 2.38 2.8 0.4                  
TCCMT060208-HS2 6.35 6.4 2.38 2.8 0.8                  
TCCMT09T304-HS2 9.525 9.7 3.97 4.4 0.4                  
TCCMT09T308-HS2 9.525 9.7 3.97 4.4 0.8                  
TCCMT120404-HS2 12.7 12.9 4.76 5.5 0.4                  
TCCMT120408-HS2 12.7 12.9 4.76 5.5 0.8                  
Image TCCMT060204-SM3 6.35 6.4 2.38 2.8 0.4                  
TCCMT060208-SM3 6.35 6.4 2.38 2.8 0.8                  
TCCMT09T304-SM3 9.525 9.7 3.97 4.4 0.4                  
TCCMT09T308-SM3 9.525 9.7 3.97 4.4 0.8                  
TCCMT120404-SM3 12.7 12.9 4.76 5.5 0.4                  
TCCMT120408-SM3 12.7 12.9 4.76 5.5 0.8                  
Image TCCMT060204-PF3 6.35 6.4 2.38 2.8 0.4                    
TCCMT060208-PF3 6.35 6.4 2.38 2.8 0.8                    
TCCMT09T304-PF3 9.525 9.7 3.97 4.5 0.4                    
TCCMT09T308-PF3 9.525 9.7 3.97 4.5 0.8                    
TCCMT120404-PF3 12.7 12.9 4.76 5.5 0.4                    
TCCMT120408-PF3 12.7 12.9 4.76 5.5 0.8                    
Image TCCMT09T304-PM4 9.525 9.7 3.97 4.4 0.4              
TCCMT09T308-PM4 9.525 9.7 3.97 4.4 0.8              
TCCMT120404-PM4 12.7 12.9 4.76 5.5 0.4              
TCCMT120408-PM4 12.7 12.9 4.76 5.5 0.8              
Insert shape Type Dimension (mm) Grade
P M K H Cermet
ΦI.C L S Φd Re TP15S TP25S TP25T TP40S TA20F TA10A TM20R TK10R TA05A TMC20 TMC35
Image TSCMT09T304-HS2 9.525 9.525 3.97 4.4 0.4                  
TSCMT09T308-HS2 9.525 9.525 3.97 4.4 0.8                  
TSCMT120404-HS2 12.7 12.7 4.76 5.56 0.4                  
TSCMT120408-HS2 12.7 12.7 4.76 5.56 0.8                  
Image TSCMT09T304-SM3 9.525 9.525 3.97 4.4 0.4                  
TSCMT09T308-SM3 9.525 9.525 3.97 4.4 0.8                  
TSCMT120404-SM3 12.7 12.7 4.76 5.56 0.4                  
TSCMT120408-SM3 12.7 12.7 4.76 5.56 0.8                  
Image TSCMT09T304-PF3 9.525 9.525 3.97 4.4 0.4                    
TSCMT09T308-PF3 9.525 9.525 3.97 4.4 0.8                    
TSCMT120404-PF3 12.7 12.7 4.76 5.56 0.4                    
TSCMT120408-PF3 12.7 12.7 4.76 5.56 0.8                    
Insert shape Type Dimension (mm) Grade
P M K H Cermet
ΦI.C L S Φd Re TP15S TP25S TP25T TP40S TA20F TA10A TM20R TK10R TA05A TMC20 TMC35
Image TVBMT110304 6.35 11 3.18 2.8 0.4                  
TVBMT110308 6.35 11 3.18 2.8 0.8                  
TVBMT160404 9.525 16.5 4.76 4.4 0.4                  
TVBMT160408 9.525 16.5 4.76 4.4 0.8                  
Image TVBMT110304 6.35 11 3.18 2.8 0.4                  
TVBMT110308 6.35 11 3.18 2.8 0.8                  
TVBMT160404 9.525 16.5 4.76 4.4 0.4                  
TVBMT160408 9.525 16.5 4.76 4.4 0.8                  
Image TVBMT160404 9.525 16.5 4.76 4.4 0.4                  
TVBMT160408 9.525 16.5 4.76 4.4 0.8                  
Image TVBMT160404 9.525 16.5 4.76 4.4 0.4                  
TVBMT160408 9.525 16.5 4.76 4.4 0.8                  
Image TVBMT110304 6.35 11 3.18 2.8 0.4                  
TVBMT110308 6.35 11 3.18 2.8 0.8                  
TVBMT160404 9.525 16.5 4.76 4.4 0.4                  
TVBMT160408 9.525 16.5 4.76 4.4 0.8                  
Insert shape Type Dimension (mm) Grade
P M K H Cermet
La L I.W S br Re TP15S TP25S TP25T TP40S TA20F TA10A TM20R TK10R TA05A TMC20 TMC35
Image TKNUX160405-L11 16 16.15 9.525 4.76 2.2 0.5
TKNUX160410-L11 16 16.15 9.525 4.76 2.2 1
TKNUX160405-R11 16 16.15 9.525 4.76 2.2 0.5
Insert shape Type Dimension (mm) Grade
P M K H Cermet
ΦI.C L S Φd Re TP15S TP25S TP25T TP40S TA20F TA10A TM20R TK10R TA05A TMC20 TMC35
Image TTBGT060102L-W 3.97 6.4 1.59 2.2 0.2                  
TTBGT060104L-W 3.97 6.4 1.59 2.2 0.4                  
Image TTPGT080202L-W 4.76 8.2 2.38 2.4 0.2                  
TTPGT080204L-W 4.76 8.2 2.38 2.4 0.4                  
TTPGT090202L-W 5.56 9.6 2.38 2.8 0.2                  
TTPGT090204L-W 5.56 9.6 2.38 2.8 0.4                  
TTPGT110302L-W 6.35 11 3.18 3.18 0.2                  
TTPGT110304L-W 6.35 11 3.18 3.18 0.4                  
Image TTCGT110202L-W 6.35 11 2.38 3.18 0.2                  
TTCGT110204L-W 6.35 11 2.38 3.18 0.4                  
Insert shape Type Dimension (mm) Grade
P M K H Cermet
ΦI.C L S Φd Re TP15S TP25S TP25T TP40S TA20F TA10A TM20R TK10R TA05A TMC20 TMC35
Image TTCMT090204-HS2 5.56 9.6 2.38 2.5 0.4                  
TTCMT090208-HS2 5.56 9.6 2.38 2.5 0.8                  
TTCMT110204-HS2 6.35 11 2.38 2.8 0.4                  
TTCMT110208-HS2 6.35 11 2.38 2.8 0.8                  
TTCMT16T304-HS2 9.525 16.5 3.97 4.4 0.4                  
TTCMT16T308-HS2 9.525 16.5 3.97 4.4 0.8                  
Image TTCMT090204-SM3 5.56 9.6 2.38 2.5 0.4                  
TTCMT090208-SM3 5.56 9.6 2.38 2.5 0.8                  
TTCMT110204-SM3 6.35 11 2.38 2.8 0.4                  
TTCMT110208-SM3 6.35 11 2.38 2.8 0.8                  
TTCMT16T304-SM3 9.525 16.5 3.97 4.4 0.4                  
TTCMT16T308-SM3 9.525 16.5 3.97 4.4 0.8                  
Image TTCMT090204-PF3 5.56 9.6 2.38 2.5 0.4                
TTCMT090208-PF3 5.56 9.6 2.38 2.5 0.8                
TTCMT110204-PF3 6.35 11 2.38 2.8 0.4                
TTCMT110208-PF3 6.35 11 2.38 2.8 0.8                
TTCMT16T304-PF3 9.525 16.5 3.97 4.4 0.4                
TTCMT16T308-PF3 9.525 16.5 3.97 4.4 0.8                
Insert shape Type Dimension (mm) Grade
P M K H Cermet
Teeth number ΦI.C S Φd α° TP15S TP25S TP25T TP40S TA20F TA10A TM20R TK10R TA05A TMC20 TMC35
Image TT161R11WS 11 9.525 3.52 4 55                  
TT161R14WS 14 9.525 3.52 4 55                  
TT16ER11WS 11 9.525 3.52 4 55                  
TT16ER14WS 14 9.525 3.52 4 55                  
Image TT161R1.5ISO 1.5 9.525 3.52 4 55                  
TT161R2.0ISO 2 9.525 3.52 4 55                  
TT16ER1.5ISO 1.5 9.525 3.52 4 55                  
TT16ER2.0ISO 2 9.525 3.52 4 55                  
Insert shape Type Dimension (mm) Grade
P M K H Cermet
b Re L d t TP15S TP25S TP25T TP40S TA20F TA10A TM20R TK10R TA05A TMC20 TMC35
Image TJSMN150-02-N 1.5 0.15 16 1.2 3.5                  
TJSMN200-02-N 2 0.2 16 1.6 3.5                  
TJSMN250-02-N 2.5 0.2 18.5 2 3.85                  
Image TJSMN300-04-C 3 0.4 21 2.35 4.8                  
TJSMN400-04-C 4 0.4 21 3.3 4.8                  
TJSMN500-08-C 5 0.8 26 4.1 5.8                  
TJSMN600-08-C 6 0.8 26 4.1 5.8                  
Image TJRMN200-10-C 2 1 16 1.5 3.5                  
TJRMN300-15-C 3 1.5 21 2.35 4.8                  
TJRMN400-20-C 4 2 21 3.3 4.8                  
TJRMN500-25-C 5 2.5 26 4.1 5.8                  
TJRMN600-30-C 6 3 26 4.1 5.8                  
TJRMN800-40-C 8 4 31 4.1 6.5                  

Milling Inserts Data

Milling Carbide Insert Description

Milling inserts, also known as milling cutters or milling tips, are cutting tools used in milling operations to remove material from a workpiece. These inserts are typically made of hard carbide material and are designed to be mounted on a milling cutter or milling machine.

Milling inserts come in a variety of shapes, sizes, and geometries to suit different milling applications. They feature multiple cutting edges or flutes that facilitate efficient material removal and precise milling operations. The geometry and cutting edge design of the insert are optimized to achieve specific milling tasks, such as roughing, finishing, contouring, or slotting.

Insert shape Type Dimension (mm) Grade
P M K Cermet
ΦI.C S Φd TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TRCKT10T3MO-DS3 10 3.97 4.4
Image TRCKT1204MO-DS3 12 4.76 4
Image TRCKT1606MO-BR8 16 6.35 5.5
Image TRCMX1204MO 12 4.76 4.2
TRCMX1606MO 16 6.35 5.2
Insert shape Type Dimension (mm) Grade
P M K Cermet
ΦI.C S Φd TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TRPMW08T2MOT 8 2.8 3.3          
TRPMW1003MO 10 3.18 4.5          
TRPMW10T3MO 10 3.97 4.6          
TRPMW1204MO 12 4.76 4.4          
Image TRPMT08T2MO-JS 8 2.58 3.3            
TRPMT10T3MO-JS 10 3.97 4.4            
TRPMT1204MO-JS 12 4.76 4.3            
Image TRPMT1204MO-DL 12 4.76 4.4            
Insert shape Type Dimension (mm) Grade
P M K Cermet
ΦI.C S Φd TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TRDMW1204MO-NR8 12 4.76 4.4            
TRDMW1605MO-NR8 16 5.56 5.5            
Image TRDMW1204MO 12 4.76 4.4            
TRDMW1604MO 16 4.76 5            
TRDMW1605MO 16 5.56 5.5            
Image TRDMT0802MO-SN 8 2.48 3.4            
TRDMT10T3MO-SN 10 3.97 4.5            
TRDMT1204MO-SN 12 4.76 4.4            
Insert shape Type Dimension (mm) Grade
P M K Cermet
L S W Φd Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TAPMT1135PDER-M2 11.32 3.5 6.19 2.85 0.8          
TAPMT1604PDER-M2 17.21 4.76 9.29 4.48 0.8          
Image TAPMT1135PDER-H2 11.22 3.5 6.2 2.8 0.8          
TAPMT1604PDER-H2 17.25 4.76 9.26 4.4 0.8          
Image TAPMT1135PDER-DL 11.28 3.6 6.22 2.8 0.8            
TAPMT1604PDER-DL 17.37 5.33 9.32 4.5 0.8            
Insert shape Type Dimension (mm) Grade
P M K Cermet
ΦI.C L S TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TSEEN1203AFTN 12.7 12.7 3.18            
TSEEN1504AFTN 15.875 15.875 4.76            
TSPKN1203ERER 12.7 12.7 3.18          
TSPKN1203EDEL 12.7 12.7 3.18              
Insert shape Type Dimension (mm) Grade
P M K Cermet
ΦI.C S L Φd Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TWPGT080615ZSR 12.85 6.35 5.8 5.5 1.5            
Insert shape Type Dimension (mm) Grade
P M K Cermet
ΦI.C S B Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TWDMW06T320ZTR 10 3.97 1.2 2            
TWDMW080520ZTR 13 5.5 1.5 2            
TWDMW10X620ZTR 13 6 1.2 2            
Insert shape Type Dimension (mm) Grade
P M K Cermet
ΦI.C S B Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TJDMW09T320SR 9.53 3.97 1.8 2          
TJDMW120420SR 13 5.5 1.5 2          
TJDMW140520SR 13 6 1.2 2          
Insert shape Type Dimension (mm) Grade
P M K Cermet
L S W Φd Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TLNMU0303ER-GM3 11.9 3.75 6 2.85 1.2            
TLNMU0303ER-GS3 11.9 3.75 6 2.85 1.2            
Image TLOGU030310ER-GM3 12 3.96 6.22 3.45 1            
Insert shape Type Dimension (mm) Grade
P M K Cermet
L S W Φd Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TEPMT0603SN-R8 10 3.18 6.35 2.8 8          
TEPNW0603SN-R8 10 3.18 6.35 2.8 8          
Insert shape Type Dimension (mm) Grade
P M K Cermet
L S W Φd Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TLPGT010210ER-GM3 6.26 2.19 4.19 2.1 1            
Insert shape Type Dimension (mm) Grade
P M K Cermet
L S W Φd Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TXOMX10T308SR-M2 10.2 3.85 6.9 2.96 0.8          
TXOMX120418SR-M3 12.7 5.07 8.2 3.85 0.8          
TXOMX120412SR-M1 12.7 5.05 8.2 3.9 1.2          
Insert shape Type Dimension (mm) Grade
P M K Cermet
L S W Φd Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TJDMT070204R 6.48 2.45 4.25 1.9 0.4          
TJDMT070208R 6.48 2.45 4.25 1.9 0.8          
Insert shape Type Dimension (mm) Grade
P M K Cermet
L S W Φd Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TMPHW060308ZEL 10 3.18 6.34 2.9 0.8          
Insert shape Type Dimension (mm) Grade
P M K Cermet
L S W Φd Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TBNMX0603R-M 9 3.73 6.39 3.1 1          
TBNMX0904R-M 11.95 4.39 9.15 4.1 1.35          
Insert shape Type Dimension (mm) Grade
P M K Cermet
ΦI.C S L Φd Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TSEMT13T3AGSN-GM3 13.4 3.97 13.4 4.4 1          
Image TSEKT1204AFTN-DR7 12.7 4.76 12.7 5.5 0.8          
Insert shape Type Dimension (mm) Grade
P M K Cermet
ΦI.C S L Φd Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TSEMR1203AFTN 12.7 3.18 12.7 2.3 1.6
TSEMR1504AFTN 15.875 4.76 15.875 3.2 1.6
TSEKR1203AFTN 12.7 3.18 12.7 2.3 1.6
Insert shape Type Dimension (mm) Grade
P M K Cermet
ΦI.C S L Φd Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TSDMT09T3 12.66 5.54 15.3 4.4 1.2
TSDMT1204 12.7 4.76 12.7 4.4 1.2
TSDMT120512-GM3 12.66 5.54 12.66 4.4 1.2
TSDMT150512-GM3 15.875 5.56 15.875 5.5 1.2
TSDMT1205ZDTN-R15 12.7 5.54 12.7 4.6 2.8
TSDMT1505ZDTN-R15 15.875 5.56 15.875 5.5 0.8
Insert shape Type Dimension (mm) Grade
P M K Cermet
ΦI.C S L Φd Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TPNMU0905XNER-GM3 13.4 6.19 9.3 4.64 0.8
Insert shape Type Dimension (mm) Grade
P M K Cermet
ΦI.C S L Φd Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TWNMU080608EN-GM3 14.02 6.55 8.87 6.2 0.8
Insert shape Type Dimension (mm) Grade
P M K Cermet
ΦI.C S L Φd Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TSNMX1306ENTN-M 13.5 6.8 13.5 5.4 0.4
TSNGX1306ANTN-M 13.5 5.97 13.5 5.4 0.4
Image TSNMX120512-F27 12.7 5.62 12.7 6 1.2
TSNMX1205ANN-F57 12.7 5.51 12.7 6 0.8
Insert shape Type Dimension (mm) Grade
P M K Cermet
ΦI.C S L Φd Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TONMU050505-TN 13 5.5 3.5 5 0.5
Insert shape Type Dimension (mm) Grade
P M K Cermet
ΦI.C S L Φd Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TXNEX040304TR-EM3 6.71 3.29 4.3 3.1 0.4
TXNEX040308TR-EM3 6.71 3.29 4.3 3.1 0.8
TXNEX080608TR-NR8 12.48 6.45 8 4.65 0.8
Insert shape Type Dimension (mm) Grade
P M K Cermet
L S W BS Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TLNPU110408SR-NR8 12.1 4.83 6.6 0.9 0.8          
TLNPU15T608SR-NR8 16.9 6.96 10 1.8 0.8          
Image TLNPU110408ER-DR7 12.16 4.83 6.6 1 0.8          
TLNPU15T608ER-DR7 17.01 6.96 10 1.8 0.8          
Insert shape Type Dimension (mm) Grade
P M K Cermet
ΦI.C S L Φd Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image THNGX0906ANSN-GM3 16.5 6.35 9.1 4.9 1          
Insert shape Type Dimension (mm) Grade
P M K Cermet
ΦI.C S L BS Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TLPMT150412 12.7 4.76 15.88 1.6 1.2            
TLPMT150612 12.7 6.35 15.88 / 1.2            

Hole Machining Inserts

Hole Machining Inserts Description

Hole machining inserts, also known as drill inserts or drilling inserts, are cutting tools used in machining operations to create holes in various materials. These inserts are typically used with drilling tools such as drills, boring bars, or milling machines to remove material and produce holes with precision.

The main purpose of hole machining inserts is to provide a cutting edge that can efficiently cut through the workpiece material to form a hole. These inserts are typically made from durable and wear-resistant materials such as carbide, cermet, or high-speed steel (HSS). The choice of material depends on the specific machining application, material being machined, and desired cutting performance.

Insert shape Type Dimension (mm) Grade
P M K Cermet
ΦI.C S L Φd Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TWCMX030208-EN 5.56 2.38 3.8 2.8 0.8            
TWCMX040208-EN 6.35 2.38 4.3 3.1 0.8            
TWCMT050308-EN 7.94 3.18 5.5 3.4 0.8            
TWCMT06T308-EN 9.525 3.97 6.5 3.8 0.8            
TWCMT080412-EN 12.7 4.76 8.7 4.4 1.2            
Insert shape Type Dimension (mm) Grade
P M K Cermet
ΦI.C S L Φd Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TTPMT16T312R-22 9.525 3.97 16.5 3.4 1.2            
TTPMT220612R-22 12.7 6.35 22 4.4 1.2            
Image TTPMT16T312R-23 9.525 3.97 16.5 3.4 1.2            
TTPMT220612R-23 12.7 6.35 22 4.4 1.2            
Insert shape Type Dimension (mm) Grade
P M K Cermet
ΦI.C S L Φd Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TTPMX140308R-G 8.45 3.52 8.3 2.8 0.8            
TTPMX170408R-G 10.3 4.04 9.6 3.9 0.8            
TTPMX240512R-G 14.2 5.5 13.9 4.4 1.2            
TTPMX280716R-G 17 7.6 16.1 5.5 1.6            
Insert shape Type Dimension (mm) Grade
P M K Cermet
ΦI.C L S Φd Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
R424.9-13T308-22 10 14.6 3.96 3.4 0.8            
R424.9-180608-22 11.5 20.4 6.35 4.5 0.8            
R424.9-13T308-23 10 14.6 3.96 3.4 0.8            
R424.9-180608-23 11.5 20.4 6.35 4.5 0.8            
Insert shape Type Dimension (mm) Grade
P M K Cermet
ΦI.C L S Φd Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TR800.24LH-06T308M-CG 9.87 6.35 3.97 2.8 0.8              
TR800.24LH-08T308M-CG 9.87 7.94 3.97 2.8 0.8              
TR800.24LH-10T308M-CG 9.87 9.53 3.97 2.8 0.8              
TR800.24LH-12T308M-CG 9.87 12.7 3.97 2.8 0.8              
Insert shape Type Dimension (mm) Grade
P M K Cermet
ΦI.C L S Φd Re TA05A TA10A TA20F TA20H TM30R TK10R TMC20 TMC35
Image TR800.24RH-06T308M-IG 9.87 6.35 3.97 2.8 0.8              
TR800.24RH-08T308M-IG 9.87 7.94 3.97 2.8 0.8              
TR800.24RH-12T308M-IG 9.87 12.7 3.97 2.8 0.8              

Recommended Grade for Turning Inserts

Recommended Grade for Milling Inserts

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