Cemented Carbide Strips Factory

Overview

Cemented carbide strips, also known as tungsten carbide strips, are highly durable materials used in various industrial applications. They are made by combining tungsten carbide powder with a metallic binder, typically cobalt, and sintering it to form a dense, hard, and wear-resistant product. This guide will delve into the intricacies of cemented carbide strips, their types, applications, properties, and how to choose the right factory for your needs.

Types of Cemented Carbide Strips

TypeDescriptionExample Models
Standard StripsGeneral-purpose strips used in various machining and cutting applications.YG6, YG8
High Hardness StripsDesigned for applications requiring higher wear resistance and durability.YG15, YG20
Corrosion ResistantIdeal for environments with exposure to corrosive materials or high humidity.YG12X, YG13X
Impact ResistantBuilt to withstand high impact and shock loads.YG10, YG11
Fine Grain StripsUsed for applications requiring superior surface finish and precision.YG6X, YG8X
Ultra-Fine GrainProvides excellent performance in applications needing high toughness.YG3X, YG4X
Wear ResistantOptimized for maximum wear resistance in abrasive environments.YG6A, YG8A
Temperature ResistantSuitable for high-temperature applications.YG10H, YG12H
Heavy DutyDesigned for the most demanding industrial tasks.YG20, YG25
Custom StripsTailored to specific applications and customer requirements.Custom Models
cemented carbide strips factory

Applications of Cemented Carbide Strips

ApplicationDescription
Metal Cutting ToolsUsed in the manufacturing of saw blades, drills, and milling cutters.
Woodworking ToolsIdeal for woodworking machines such as planers and jointers.
Mining and DrillingApplied in mining tools like drill bits and cutting picks.
Construction EquipmentUtilized in heavy machinery for construction and earthmoving.
Automotive IndustryUsed in the production of automotive components like pistons and crankshafts.
Aerospace IndustryApplied in the manufacturing of aerospace components requiring high precision.
Electronics ManufacturingUsed in the production of electronic components and semiconductor devices.
Chemical IndustryIdeal for equipment used in chemical processing due to its corrosion resistance.
Agriculture EquipmentApplied in tools and machinery used in farming and agriculture.
Custom ApplicationsTailored for specific industrial or commercial applications as needed.

Material Properties of Cemented Carbide Strips

PropertyDescription
HardnessMeasures the resistance to deformation and scratching.
StrengthIndicates the material’s ability to withstand stress.
ToughnessRepresents the material’s ability to absorb energy and deform without breaking.
Wear ResistanceReflects the durability of the material in abrasive conditions.
Corrosion ResistanceAbility to withstand corrosive environments.
Thermal StabilityResistance to degradation at high temperatures.
DensityMass per unit volume of the material.
Grain SizeSize of the tungsten carbide particles in the material.
Binder ContentProportion of the metallic binder in the carbide mixture.
MachinabilityEase of machining the material into desired shapes.

Composition, Properties, Characteristics of Cemented Carbide Strips

ModelComposition (WC-Co)Hardness (HRA)Density (g/cm³)Transverse Rupture Strength (MPa)Grain Size (µm)
YG694% WC, 6% Co89.514.9515001.2
YG892% WC, 8% Co88.514.8016001.4
YG1585% WC, 15% Co87.014.0524002.0
YG2080% WC, 20% Co85.013.7526002.5
YG12X92% WC, 8% Co91.014.8016000.8
YG13X91% WC, 9% Co90.514.7016500.9
YG1090% WC, 10% Co88.014.4017001.3
YG1189% WC, 11% Co87.514.3017501.5
YG6X94% WC, 6% Co90.014.9515000.6
YG8X92% WC, 8% Co89.014.8016000.7

Hardness, Strength, and Wear Resistance

ModelHardness (HRA)Strength (MPa)Wear ResistanceImpact Resistance
YG689.51500HighModerate
YG888.51600HighModerate
YG1587.02400MediumHigh
YG2085.02600MediumHigh
YG12X91.01600Very HighLow
YG13X90.51650Very HighLow
YG1088.01700HighModerate
YG1187.51750HighModerate
YG6X90.01500Very HighLow
YG8X89.01600Very HighLow

Specifications, Sizes, Shape, Standards

ModelDimensions (mm)Standard ShapesTolerancesIndustry Standards
YG6100x10x3Rectangular, Square±0.1ISO 9001
YG8120x12x4Rectangular, Square±0.1ISO 9001
YG15150x15x5Rectangular, Square±0.2ISO 9001
YG20200x20x6Rectangular, Square±0.2ISO 9001
YG12X80x8x3Rectangular, Square±0.1ISO 9001
YG13X100x10x3Rectangular, Square±0.1ISO 9001
YG10120x12x4Rectangular, Square±0.1ISO 9001
YG11150x15x5Rectangular, Square±0.2ISO 9001
YG6X80x8x3Rectangular, Square±0.1ISO 9001
YG8X100x10x3Rectangular, Square±0.1ISO 9001

Suppliers and Pricing Details

SupplierLocationModel AvailabilityPricing Range (USD/kg)Shipping Options
Tungsten WorldChinaYG6
SupplierLocationModel AvailabilityPricing Range (USD/kg)Shipping Options
Tungsten WorldChinaYG6, YG8, YG15, YG2030-50Standard, Express
Carbide CentralUSAYG10, YG11, YG12X40-60Standard, Express, Freight
Extreme CarbideGermanyYG13X, YG6X, YG8X45-65Standard, Express
Metal MasterSouth KoreaYG15, YG20, YG1035-55Standard, Express, Freight
Precision CarbideJapanYG6, YG8, YG11, YG12X50-70Express, Freight
Carbide CreationsIndiaYG8X, YG13X, YG2025-45Standard, Express
Titan CarbideUKYG6, YG10, YG1555-75Standard, Express
Advanced CarbideItalyYG12X, YG6X, YG8X60-80Standard, Express, Freight
Elite CarbideBrazilYG10, YG11, YG2040-60Standard, Express
Global CarbideCanadaYG6, YG8, YG1545-65Standard, Express, Freight

How to Choose the Right Cemented Carbide Strips Factory

Selecting the right factory for your cemented carbide strips involves several critical factors:

1. Assess Quality and Certification

Ensure that the factory adheres to international quality standards like ISO 9001. Quality certifications indicate that the factory follows stringent quality control procedures, ensuring consistency and reliability in the products.

2. Evaluate Production Capabilities

Check if the factory can meet your specific requirements in terms of dimensions, tolerances, and customizations. Factories with advanced production technologies and equipment are better equipped to handle complex specifications.

3. Consider Material Sourcing and Testing

Factories that source high-quality raw materials and conduct thorough testing of their products are likely to produce superior strips. Inquire about their material suppliers and testing protocols.

4. Review Pricing and Delivery Options

Compare pricing across different suppliers while considering the quality and service. Additionally, assess the factory’s delivery options and lead times to ensure they align with your production schedules.

5. Analyze Customer Support and Service

Good customer support is essential for addressing any issues or concerns promptly. Evaluate the factory’s responsiveness and support services to ensure a smooth collaboration.

6. Check References and Reviews

Seek feedback from other clients or check online reviews to gauge the factory’s reputation and reliability. Positive reviews and recommendations can provide insight into their performance and customer satisfaction.

Advantages and Limitations of Cemented Carbide Strips

Advantages

  • Exceptional Hardness: Cemented carbide strips are incredibly hard, making them ideal for cutting, grinding, and machining hard materials.
  • High Wear Resistance: They resist abrasion and wear, extending the life of tools and machinery.
  • Thermal Stability: These strips can withstand high temperatures, making them suitable for high-heat applications.
  • Versatility: They are used in a wide range of industries from aerospace to agriculture.
  • Customizability: Factories offer various grades and specifications to meet specific needs.

Limitations

  • Cost: Cemented carbide strips are often more expensive than other materials due to their complex manufacturing process and high-quality materials.
  • Brittleness: Despite their hardness, they can be brittle and may crack under excessive impact or shock loads.
  • Machining Difficulty: Machining cemented carbide strips into precise shapes can be challenging and may require specialized equipment.

Selecting the Right Cemented Carbide Strips Factory: Key Considerations

FactorDescription
Quality CertificationLook for ISO or similar certifications to ensure product quality.
Production CapabilitiesEnsure the factory can produce strips to your specifications.
Material SourcingCheck the quality of raw materials used in manufacturing.
Pricing and DeliveryCompare costs and assess delivery timelines.
Customer SupportEvaluate the level of support and service provided.
Reputation and ReviewsResearch customer feedback and factory reputation.

Comparison of Cemented Carbide Strips Models

FeatureYG6YG8YG15YG20YG12XYG13XYG10YG11YG6XYG8X
Hardness (HRA)89.588.587.085.091.090.588.087.590.089.0
Density (g/cm³)14.9514.8014.0513.7514.8014.7014.4014.3014.9514.80
Strength (MPa)1500160024002600160016501700175015001600
Wear ResistanceHighHighMediumMediumVery HighVery HighHighHighVery HighVery High
Impact ResistanceModerateModerateHighHighLowLowModerateModerateLowLow
cemented carbide strips factory

FAQ

QuestionAnswer
What are cemented carbide strips used for?Cemented carbide strips are used in cutting tools, mining, construction, and various industrial applications due to their hardness and wear resistance.
How do I choose the right cemented carbide strip model?Consider factors such as hardness, wear resistance, and the specific requirements of your application. Models with higher hardness are suitable for more demanding tasks.
What should I look for in a cemented carbide strips factory?Evaluate the factory’s quality certifications, production capabilities, material sourcing, pricing, delivery options, and customer support.
Are there different grades of cemented carbide strips?Yes, there are various grades tailored to different applications, including high hardness, impact resistance, and corrosion resistance.
How can I ensure the quality of cemented carbide strips?Verify the factory’s certifications, check material quality, and review customer feedback and product testing procedures.

Conclusion

Choosing the right cemented carbide strips factory involves a thorough evaluation of multiple factors including quality, production capabilities, and customer service. By understanding the different types of cemented carbide strips, their applications, and their properties, you can make informed decisions that align with your industrial needs. Remember to consider the advantages and limitations of each model to select the best option for your specific application.

For further information or to get quotes from various suppliers, don’t hesitate to reach out directly to the factories listed or consult with industry experts.

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