카바이드 플레이트

카바이드 플레이트 are essential components in a variety of industries, including manufacturing, mining, and metalworking. Known for their exceptional hardness, wear resistance, and durability, carbide plates are the go-to solution for applications requiring strength and longevity. But what makes them so special? Let’s break down everything you need to know about carbide plates, from their composition to their applications and even how to select the right one for your needs.

카바이드 플레이트는 무엇인가요?

Carbide plates, also known as tungsten carbide plates, are made from a composite material primarily consisting of tungsten carbide (WC) and a metallic binder, typically cobalt or nickel. These plates boast incredible properties, including extreme hardness and high wear resistance, making them ideal for heavy-duty applications.

Think of a carbide plate as a shield that stands up to the harshest conditions—whether it’s high heat, intense friction, or corrosive environments.

Types of Carbide Plates

Here’s a detailed table showcasing the different types of carbide plates based on their composition, intended application, and unique properties.

Type of Carbide Plate	바인더 재질	경도(HRA)	주요 기능	애플리케이션
YG6	코발트	90	Excellent wear resistance, moderate toughness	Cutting tools, wear parts
YG8	코발트	89	Higher toughness than YG6, good wear resistance	Mining tools, punches
YG15	코발트	87	High toughness, impact resistance	Drilling tools, heavy-duty dies
YG20	코발트	85	Superior strength, reduced wear resistance	Rock drilling, coal mining
YT5	Titanium	91	Outstanding heat resistance	High-speed machining
YW1	Nickel-Cobalt	92	Multi-purpose, corrosion resistance	Aerospace applications, cutting tools
YG10X	코발트	91.5	High wear resistance, less toughness	Precision cutting, woodworking tools
YS2T	코발트	92.5	Excellent toughness, anti-chipping	High-speed drills, carbide inserts
ZP35	코발트	86	균형 잡힌 경도와 인성	Wear parts, stamping dies
H10F	니켈	92	Corrosion resistance, ultra-fine grain	Medical tools, chemical processing

Raw Materials and Composition of 카바이드 플레이트

Main Ingredients

1. 텅스텐 카바이드(WC): This is the star ingredient. Known for its unparalleled hardness (second only to diamond), tungsten carbide forms the base of these plates.
2. Binders: Common binders include:

• Cobalt: Offers toughness and impact resistance.
• Nickel: Adds corrosion resistance, especially for applications in chemical environments.

1. 입자 크기: The finer the grain, the harder and more wear-resistant the plate.

세부 구성

재질	백분율(%)	기능
텅스텐 카바이드	85-95	Provides hardness and wear resistance
Cobalt/Nickel	5-15	Acts as a binder, offering toughness
첨가제	<1	Enhances specific properties like corrosion resistance

카바이드 플레이트의 응용 분야

Carbide plates are incredibly versatile, finding use across industries. Here’s a breakdown of their applications:

애플리케이션	산업	세부 정보
절단 도구	금속 가공	Used for making saw blades, knives, and drills.
마모 부품	마이닝	Ideal for rock crushing and drilling applications.
Stamping Dies	제조	Ensure precision in heavy-duty stamping tasks.
Heat-Resistant Components	항공우주	Perform well under high temperatures.
Corrosion-Resistant Tools	화학 처리	Withstand harsh chemical environments.
Precision Machinery	자동차	Used in machining high-precision components.

생산 프로세스 흐름 카바이드 플레이트

Ever wondered how carbide plates are made? Here’s the simplified production process:

1. 파우더 준비:
   Tungsten carbide powder is mixed with binders (like cobalt) to create a uniform mixture.
2. 누릅니다:
   The mixture is pressed into the desired shape under high pressure.
3. 소결:
   The pressed plate is heated at extremely high temperatures in a sintering furnace. This fuses the particles and increases the material’s density.
4. 마무리:
   The plate is ground and polished to meet precise specifications.
5. 품질 관리:
   Every plate undergoes rigorous testing to ensure it meets hardness, toughness, and wear-resistance standards.

Material Properties of Carbide Plates

속성	범위	성능에 미치는 영향
경도(HRA)	85-93	Determines resistance to wear and abrasion.
밀도(g/cm³)	14.5-15.5	Higher density ensures better performance.
인성(MPa)	2000-3000	Higher toughness prevents cracking.
Thermal Conductivity (W/mK)	50-120	High thermal conductivity allows better heat dissipation.

사양, 크기, 모양 및 표준

Carbide plates come in various sizes and shapes to cater to specific applications.

사양	크기 범위	모양	표준
Thin Plates	1-5 mm	직사각형, 정사각형	ISO 9001, ANSI
Medium Plates	5-20 mm	Rectangular, Circular	DIN, ASTM
Thick Plates	>20 mm	사용자 지정 가능	JIS, GB

Suppliers and Pricing Information

공급업체 이름	위치	가격 범위(USD)	스페셜티
케나메탈	글로벌	50-200 per plate	High-quality industrial plates
샌드빅	스웨덴	70-250 per plate	정밀 절삭 공구
주저우 초경합금	중국	30-150 per plate	비용 효율적인 솔루션
미쓰비시 머티리얼즈	일본	100-300 per plate	Heat-resistant applications

How to Select the Right Carbide Plate

Selecting the right carbide plate is like choosing the right armor for your application. Here’s a comparison table to help:

기준	Option A: YG6	Option B: YG15	Best For
내마모성	높음	보통	YG6 for cutting tools.
인성	보통	높음	YG15 for drilling applications.
내식성	낮음	보통	YG15 for corrosive environments.
가격	Affordable	프리미엄	YG6 for budget-friendly options.

의 장점과 한계 카바이드 플레이트

장점	제한 사항
탁월한 경도 및 내마모성	Brittle under extreme impact
높은 내열성 및 내식성	Higher cost compared to steel alternatives
Long lifespan reduces replacement frequency	Requires precision machining for customization

자주 묻는 질문

질문	답변
What is the typical lifespan of a carbide plate?	Depending on use, carbide plates can last up to 5 times longer than steel alternatives.
Can carbide plates be recycled?	Yes, carbide plates are 100% recyclable.
Are carbide plates expensive?	While costlier upfront, their durability often makes them more economical in the long run.
What industries benefit most from carbide plates?	Mining, manufacturing, and aerospace heavily rely on carbide plates for their performance.

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