트라이곤 카바이드 인서트

개요 트라이곤 카바이드 인서트

Trigon carbide inserts are essential tools in the machining industry, prized for their durability, efficiency, and precision. These inserts are used in a variety of cutting and shaping applications, primarily in metalworking. Their unique triangular shape allows for multiple cutting edges, which can be indexed as they wear out, maximizing their lifespan. But what makes trigon carbide inserts stand out? Let’s dive into the details.

Types of Trigon Carbide Inserts

Understanding the different types of trigon carbide inserts is crucial for selecting the right one for your application. Here’s a table summarizing the key types:

유형설명
TNMGGeneral-purpose inserts with a 60° triangular shape and negative rake angles, offering excellent strength and versatility.
TPMGPositive rake angle inserts designed for precision machining, providing a smoother cut and better chip control.
TCMTPositive rake angle inserts with a 7° clearance angle, ideal for finishing applications.
WNGPHigh-feed inserts with a wiper edge for improved surface finish at high feed rates.
TNGGHigh-precision inserts for fine finishing and semi-finishing operations.
TPGHInserts with a sharp cutting edge for light and medium cutting operations.
TNGXHigh-performance inserts with optimized geometry for heavy-duty cutting.
TNMMNegative rake inserts designed for roughing operations, offering maximum strength.
TPMRPositive rake inserts for reducing cutting forces and enhancing surface finish.
WCMXVersatile inserts suitable for both roughing and finishing applications.
trigon carbide inserts

Applications of Trigon Carbide Inserts

Trigon carbide inserts are versatile and find applications in various industries. Here’s a detailed table outlining their uses:

산업애플리케이션
자동차Machining engine components, brake parts, and transmission components.
항공우주Cutting and shaping high-strength alloys and composite materials.
석유 및 가스Drilling, reaming, and boring operations in harsh environments.
의료Precision machining of surgical instruments and implants.
중장비Fabrication of large parts and components for industrial machinery.
도구 및 다이Mold and die manufacturing with high precision and finish.
금속 제작General cutting, shaping, and finishing of metal parts.
전자 제품Machining of small, intricate components for electronic devices.

머티리얼 속성 트라이곤 카바이드 인서트

To understand why trigon carbide inserts are so effective, it’s important to look at their material properties. Here’s a table summarizing key properties:

속성가치
경도1600-2200 HV (Vickers Hardness)
인성High, capable of withstanding impact and shock loads.
내마모성Excellent, due to the presence of hard carbide particles.
열 안정성High, maintains performance at elevated temperatures.
내화학성Resistant to corrosion and chemical attack.

Composition and Characteristics of Trigon Carbide Inserts

The composition of trigon carbide inserts largely determines their performance characteristics. Here’s a detailed table:

구성 요소기능특성
텅스텐 카바이드(WC)경도와 내마모성을 제공합니다.Very hard, retains sharpness.
코발트 (Co)바인더 역할을 하여 강인함을 제공합니다.Increases toughness and impact resistance.
티타늄 카바이드(TiC)Enhances wear resistance and thermal stability.Improves performance at high temperatures.
탄탈 탄화물(TaC)Adds strength and hardness.Further improves hardness and wear resistance.
니오븀 카바이드(NbC)Enhances resistance to deformation.열 안정성과 내마모성을 개선합니다.

Hardness, Strength, and Wear Resistance of Trigon Carbide Inserts

These are crucial factors to consider when selecting inserts for different applications. Here’s a comparative table:

유형경도(HV)강도(MPa)내마모성
TNMG18002800높음
TPMG19002700매우 높음
TCMT17002500높음
WNGP20003000매우 높음
TNGG21002900우수
TPGH16002400높음
TNGX22003100탁월한
TNMM18002800높음
TPMR19002700매우 높음
WCMX20003000매우 높음

Specifications, Sizes, Shapes, and Standards of Trigon Carbide Inserts

When choosing trigon carbide inserts, it’s essential to consider their specifications, sizes, shapes, and compliance with industry standards. Here’s a detailed table:

사양설명
ISO 표준ISO 1832:2017 specifies the designation system for indexable inserts.
크기Available in sizes ranging from small (IC 5mm) to large (IC 25mm).
모양Triangular with various angles and edge preparations.
두께Typically ranges from 3mm to 5mm.
모서리 반경Options include sharp corners to rounded radii (0.2mm to 1.2mm).
코팅Various coatings like TiN, TiCN, Al2O3 for enhanced performance.

Suppliers and Pricing Details of Trigon Carbide Inserts

Knowing where to source trigon carbide inserts and understanding their pricing is crucial for procurement. Here’s a table of prominent suppliers and their pricing details:

공급업체모델Price (per insert)Bulk Pricing
샌드빅 코로만트TNMG 160408-PM$10.00$8.50 (100+ units)
케나메탈TPMG 160404$12.00$10.20 (100+ units)
미쓰비시 머티리얼즈TCMT 16T308$11.00$9.30 (100+ units)
ISCARWNGP 080404$13.50$11.70 (100+ units)
Seco 도구TNGG 160402L$14.00$12.00 (100+ units)
Walter AGTPGH 090204$9.50$8.00 (100+ units)
KyoceraTNGX 120408$15.00$13.00 (100+ units)
스미토모 전기TNMM 160412$10.50$9.00 (100+ units)
TungaloyTPMR 110304$11.50$9.80 (100+ units)
KorloyWCMX 030208$12.50$10.50 (100+ units)

How to Select the Right Trigon Carbide Inserts

Choosing the right trigon carbide insert involves considering several factors, including the material to be machined, the type of operation, and the desired surface finish. Here’s a guide to help you make the right choice:

팩터고려 사항권장 유형
재질Steel, Stainless Steel, Cast Iron, Non-Ferrous MetalsTNMG, TPMG, TCMT
작업 유형Roughing, Finishing, Semi-FinishingTNMG (Roughing), TNGG (Finishing), TNGX (Semi-Finishing)
표면 마감High, Medium, LowWNGP (High), TPMR (Medium), TPGH (Low)
절단 속도High, Medium, LowWNGP (High), TNMG (Medium), TCMT (Low)
피드 속도High, Medium, LowWNGP (High), TPMR (Medium), TPGH (Low)
컷 심도Deep, Medium, ShallowTNMG (Deep), TNMM (Medium), TCMT (Shallow)

Advantages and Limitations of Trigon Carbide Inserts

Each type of trigon carbide insert has its own set of advantages and limitations. Here’s a comparative analysis:

유형장점제한 사항
TNMGStrong, versatile, multiple edges.Higher cutting forces, may require more power.
TPMGSmooth cutting, good chip control.Less suitable for roughing.
TCMTExcellent for finishing, sharp edges.Not ideal for heavy cuts.
WNGPHigh feed rates, good surface finish.더 높은 비용.
TNGG 높은 정밀도, 뛰어난 마감.Limited to light cutting.
TPGH Sharp cutting edge, low cutting forces.Less durable.
TNGX High performance, durable.더 높은 비용.
TNMMStrong, ideal for roughing.Less precise.
TPMR Reduced cutting forces, better finish.Not for heavy-duty applications.
WCMX Versatile, suitable for roughing and finishing.Moderate performance in both areas.
trigon carbide inserts

자주 묻는 질문

To address common questions and provide additional insights, here’s an FAQ section:

질문답변
What are trigon carbide inserts used for?Trigon carbide inserts are used for cutting, shaping, and finishing metal parts in various industries like automotive, aerospace, and medical.
How do I choose the right trigon carbide insert?Consider the material, operation type, surface finish, cutting speed, feed rate, and depth of cut. Refer to the selection guide provided.
What are the benefits of using trigon carbide inserts?They offer multiple cutting edges, high durability, excellent wear resistance, and can handle a variety of materials and applications.
Can trigon carbide inserts be used for both roughing and finishing?Yes, certain types like WCMX are versatile and suitable for both roughing and finishing.
How do I maximize the lifespan of my carbide inserts?Use the right insert for the material and operation, maintain proper cutting parameters, and ensure regular maintenance of your machining tools.
Are coated carbide inserts better than uncoated ones?Coated inserts often provide better performance, enhanced wear resistance, and longer lifespan, especially in high-speed and high-temperature applications.
What is the typical lifespan of a trigon carbide insert?Lifespan varies based on usage, material, and cutting conditions, but they generally last longer than other types of inserts due to their multiple cutting edges.
How are trigon carbide inserts manufactured?They are made from a mixture of carbide particles and a binder, typically cobalt, which is pressed into shape and sintered at high temperatures.
Can trigon carbide inserts be recycled?Yes, carbide inserts can be recycled, and many manufacturers offer recycling programs to reclaim valuable materials.
What safety precautions should I take when using carbide inserts?Always wear appropriate personal protective equipment, follow the manufacturer’s guidelines, and ensure your machining equipment is properly maintained and set up.

결론

Trigon carbide inserts are an indispensable tool in modern machining, offering unparalleled performance, durability, and versatility. By understanding the different types, applications, and material properties, you can make an informed decision and choose the right inserts for your specific needs. Whether you’re working in automotive, aerospace, or any other industry, trigon carbide inserts can help you achieve precision and efficiency in your machining operations. Remember, the key to maximizing their potential lies in selecting the appropriate type for your application and maintaining proper cutting parameters

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텅스텐 카바이드 재종 및 응용 분야 이해

텅스텐 카바이드는 지구상에서 가장 단단한 소재 중 하나로 강도, 내구성, 내마모성이 요구되는 산업에서 필수적인 소재입니다. 제조, 광업, 정밀 가공 등 어떤 산업에 종사하든 상관없습니다,

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