중국 카바이드 인서트

When it comes to cutting and shaping hard materials, carbide inserts are the champions of the industry. But what makes China carbide inserts so special? How do you choose the right one? Let’s dive into this expansive guide where we break down everything you need to know about China carbide inserts. From types and applications to material properties and supplier details, we’ve got you covered.

Overview of China Carbide Inserts

China has become a leading producer of carbide inserts, known for their high quality and competitive pricing. These inserts are essential in machining processes for cutting, shaping, and drilling various materials, including metals, plastics, and wood. They offer superior hardness, wear resistance, and heat resistance, making them indispensable in industries ranging from automotive to aerospace.

Types of China Carbide Inserts

To navigate the wide variety of carbide inserts available, it’s crucial to understand the different types and their specific uses. Here’s a handy table to help you get started:

삽입 유형설명애플리케이션
터닝 인서트Designed for general turning operations. Includes shapes like CNMG, DNMG, TNMG.Turning operations on metals.
밀링 인서트Used in milling machines for creating grooves, slots, and other shapes.Milling operations, slotting.
드릴링 인서트Specially designed for drilling holes with high precision.Drilling and boring operations.
그루브 인서트Designed for creating grooves and cuts on surfaces.Grooving operations, parting-off.
스레딩 인서트Used for creating internal and external threads with precision.Threading in machining processes.
Parting InsertsDesigned for parting or cutting off parts.Parting-off operations.
Brazed InsertsInserts brazed to a tool holder for specific applications.Various machining operations.
인덱서블 인서트Can be rotated and indexed to use multiple cutting edges.Versatile use in multiple operations.
코팅 인서트Feature a coating to enhance performance and longevity.High-speed machining, increased wear resistance.
비코팅 인서트Pure carbide inserts without any coating, ideal for softer materials.General-purpose machining.
china carbide inserts

애플리케이션 중국 카바이드 인서트

China carbide inserts are used across a plethora of industries. Here’s how different types of inserts are applied in various fields:

산업애플리케이션삽입 유형
자동차Engine parts, transmission componentsTurning, milling, drilling
항공우주Aircraft parts, landing gear componentsMilling, turning, grooving
의료수술 기구, 임플란트Precision milling, drilling
석유 및 가스드릴링 장비, 파이프라인 구성 요소Threading, turning
전자 제품Circuit boards, enclosuresMicro-milling, precision drilling
건설Heavy machinery parts, structural componentsTurning, milling
목공Cutting tools, shaping toolsSpecial inserts for wood cutting
금속 가공Various metal parts and toolsGeneral-purpose turning, milling

Material Properties of China Carbide Inserts

Understanding the material properties of carbide inserts is crucial for selecting the right one for your needs:

속성설명
경도Extremely hard, typically above 90 HRA.
인성High toughness to withstand mechanical shock and stress.
내마모성Superior wear resistance ensures longevity and consistent performance.
내열성Can withstand high temperatures without losing hardness or strength.
열 전도성Efficient thermal conductivity helps in heat dissipation during machining.
화학적 안정성Resistant to oxidation and other chemical reactions.

구성, 속성, 특성

The composition and properties of carbide inserts play a significant role in their performance:

구성속성특성
텅스텐 카바이드(WC)높은 경도, 내마모성Ideal for general-purpose applications.
코발트 (Co)Acts as a binder for tungsten carbideEnhances toughness and thermal stability.
티타늄 카바이드(TiC)Adds extra hardness and wear resistanceImproves performance in high-speed machining.
탄탈 탄화물(TaC)Enhances toughness and hardnessUsed in heavy-duty applications.
니켈(Ni)Acts as an additional binderImproves corrosion resistance.
크롬 카바이드(CrC)Adds wear resistance and hardness고온 애플리케이션에 적합합니다.

경도, 강도 및 내마모성

Here’s a comparison of different types of carbide inserts in terms of hardness, strength, and wear resistance:

삽입 유형경도(HRA)강도(MPa)내마모성
터닝 인서트923000높음
밀링 인서트912800중간에서 높음
드릴링 인서트933100매우 높음
그루브 인서트902700높음
스레딩 인서트922900높음
Parting Inserts912750중간에서 높음
Brazed Inserts892600Medium
인덱서블 인서트923000높음
코팅 인서트943200매우 높음
비코팅 인서트882500Medium

사양, 크기, 모양, 표준

Carbide inserts come in a variety of specifications, sizes, shapes, and adhere to international standards. Here’s a detailed look:

사양크기(mm)모양표준
ISO P10-25Round, Square, Triangle, DiamondISO 1832
ISO M12-30Round, Square, Triangle, DiamondISO 1832
ISO K8-20Round, Square, Triangle, DiamondISO 1832
ANSI C9-22Round, Square, Triangle, DiamondANSI B212.5
ANSI M11-26Round, Square, Triangle, DiamondANSI B212.5
JIS B10-24Round, Square, Triangle, DiamondJIS B 4052
DIN8-23Round, Square, Triangle, DiamondDIN 4987

공급업체 및 가격 세부 정보

Choosing the right supplier and understanding the pricing is crucial for making informed decisions. Here’s a comparison:

공급업체가격 범위(인서트당)지역Quality Rating
주저우 초경합금$2 – $15중국높음
샌드빅 코로만트$10 – $50글로벌매우 높음
케나메탈$8 – $45글로벌매우 높음
스미토모 전기$9 – $40글로벌높음
ISCAR$12 – $55글로벌매우 높음
미쓰비시 머티리얼즈$10 – $48글로벌높음
YG-1$7 – $35대한민국높음
TaeguTec$6 – $33대한민국높음
Tungaloy$11 – $52글로벌매우 높음
Kyocera$9 – $38글로벌높음

오른쪽 선택 중국 카바이드 인서트

Choosing the right carbide insert involves considering several factors. Here’s a guide to help you select the right one:

팩터고려 사항
가공할 재료Hardness, toughness, and type of material (e.g., steel, aluminum, wood)
가공 작업Type of operation (e.g., turning, milling, drilling)
모양 삽입Depends on the required cut and toolpath (e.g., round, square, triangle)
코팅Coated vs. uncoated based on the material and speed of operation
삽입 크기Size of the insert relative to the tool holder and the depth of cut required
Speed and Feed RatesDetermines the suitable insert grade to withstand the operational parameters
비용Budget constraints versus performance and longevity of the insert
공급업체 평판Reliability and quality assurance provided by the supplier

장점과 한계

Every type of carbide insert has its pros and cons. Let’s compare:

유형장점제한 사항
터닝 인서트Versatile, suitable for various turning operationsMay wear out faster on extremely hard materials
밀링 인서트Excellent for creating precise shapes and groovesCan be more expensive than turning inserts
드릴링 인서트High precision, excellent for deep holesMay require specialized equipment
그루브 인서트Ideal for creating accurate grooves and cutsLimited to specific grooving operations
스레딩 인서트Precise thread creation, high-quality finishCan be complex to use for beginners
Parting InsertsEfficient for parting off, reduces material wasteLimited to parting operations
Brazed InsertsStrong and durable, excellent for high-stress operationsNot as versatile as indexable inserts
인덱서블 인서트Multiple cutting edges, cost-effective over timeInitial cost may be higher, requires compatible tool holders
코팅 인서트Enhanced wear resistance, ideal for high-speed operationsCoating can be damaged if not used correctly
비코팅 인서트Cost-effective for general-purpose useMay wear out faster on harder materials
china carbide inserts

자주 묻는 질문

What are China carbide inserts?

Carbide inserts produced in China, known for their high quality and cost-effectiveness, are used in various machining processes to cut, shape, and drill materials.

올바른 카바이드 인서트를 선택하려면 어떻게 해야 하나요?

Consider the material to be machined, the type of operation, insert shape, coating, size, speed and feed rates, cost, and supplier reputation.

What are the advantages of coated vs. uncoated inserts?

Coated inserts offer enhanced wear resistance and are ideal for high-speed operations. Uncoated inserts are cost-effective and suitable for general-purpose use but may wear out faster on harder materials.

Can carbide inserts be used for all materials?

Carbide inserts are versatile and can be used for a wide range of materials, including metals, plastics, and wood. However, the specific type of insert should be chosen based on the material’s hardness and the desired machining operation.

What is the difference between turning and milling inserts?

Turning inserts are used for general turning operations, while milling inserts are used in milling machines to create grooves, slots, and other shapes. Each has a specific design to cater to its respective operation.

By understanding these details, you can make an informed decision when selecting carbide inserts for your machining needs. Whether you’re working in automotive, aerospace, or any other industry, the right carbide insert can make all the difference in achieving precision and efficiency.

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