Carbide plate thickness is an essential factor in various industrial applications, offering exceptional strength, wear resistance, and durability. Whether you’re a seasoned professional or a newcomer exploring 카바이드 플레이트, this guide will delve into every detail, from raw materials to selecting the best supplier. Ready to dive in? Let’s go!
What is Carbide Plate Thickness?
Carbide plates are engineered materials made of tungsten carbide powders combined with a binder metal like cobalt. These plates are widely used across industries like machining, mining, and tool manufacturing. The thickness of a carbide plate significantly impacts its performance, dictating its strength, durability, and suitability for specific applications.
Types of Carbide Plate Thickness
| 유형 | Thickness Range (mm) | 일반 애플리케이션 |
|---|---|---|
| Ultra-Thin Plates | 0.5 – 1.0 | Precision tools, watches |
| 얇은 판 | 1.1 – 3.0 | Cutting tools, wear plates |
| 표준 플레이트 | 3.1 – 10.0 | Mining, industrial tooling |
| 두꺼운 플레이트 | 10.1 – 25.0 | Heavy-duty machinery |
| Ultra-Thick Plates | 25.1 – 50.0+ | Structural reinforcements |
원료 및 성분 분석
카바이드 플레이트 are primarily made from tungsten carbide (WC) and a binder metal like cobalt (Co). The mixture typically contains:
- Tungsten Carbide (70%-97%): 경도와 내마모성을 제공합니다.
- Cobalt (3%-30%): Acts as a binder, adding toughness and flexibility.
- 기타 첨가제: Titanium carbide (TiC) or tantalum carbide (TaC) for specific properties like corrosion resistance.
This blend ensures carbide plates have the perfect balance of hardness, toughness, and performance longevity.
Applications of Carbide Plate Thickness
| 애플리케이션 | 산업 | Benefits of Specific Thickness |
|---|---|---|
| 절단 도구 | 제조 | Precision, wear resistance |
| Dies and Molds | 자동차 | Durability under high stress |
| 마모 부품 | 마이닝 | Resistance to abrasion and impact |
| Structural Components | 건설 | Strength for load-bearing applications |
| Precision Instruments | 항공우주 | Minimal deformation, high accuracy |
Production Process Flow of Carbide Plate Thickness
Creating 카바이드 플레이트 is a meticulous process that involves several steps:
- 분말 혼합: Tungsten carbide powder is mixed with a binder (cobalt) and other additives.
- 누르기: The powder mixture is compressed into the desired shape and thickness.
- 소결: The pressed plates are heated at high temperatures to achieve density and strength.
- 표면 마감: Grinding and polishing improve the plate’s surface for enhanced performance.
- 품질 테스트: Plates are tested for hardness, strength, and dimensional accuracy.
Material Properties of Carbide Plate Thickness
| 속성 | 설명 |
|---|---|
| 경도 | High resistance to deformation |
| 내마모성 | Exceptional durability against friction |
| 압축 강도 | Handles high pressure and stress loads |
| 열 전도성 | 효율적인 열 방출 |
| 내식성 | Resistant to chemical attacks |
구성, 속성 및 특성
| 구성 | 속성 | 특성 |
|---|---|---|
| WC + Co (High WC) | 극한의 경도 | Ideal for wear parts |
| WC + Co (High Co) | 인성 향상 | Suitable for heavy impacts |
| WC + TiC/TaC | 내식성 | Great for chemical environments |
| Fine-Grain WC | 향상된 표면 마감 | Used in precision tooling |
| Coarse-Grain WC | 뛰어난 내마모성 | Used in heavy-duty applications |
경도, 강도 및 내마모성
| 매개변수 | 범위 | Relevance to Thickness |
|---|---|---|
| 경도(HRA) | 85 – 93 | Higher thickness often reduces hardness |
| 압축 강도 | 2000 – 4000 MPa | Directly proportional to plate thickness |
| 내마모성 | 우수 | Consistent across all thickness ranges |
사양, 크기, 모양 및 표준
| 사양 | 세부 정보 |
|---|---|
| 표준 크기 | 100×100 mm, 200×200 mm, custom |
| 도형 | Square, rectangular, round |
| Thickness Tolerance | ±0.1 mm |
| 표준 | ISO 9001, ASTM, DIN standards |
Choosing Carbide Plate Thickness Suppliers and Pricing Details
| 팩터 | 세부 정보 |
|---|---|
| 공급업체 평판 | Ensure ISO-certified, high customer ratings |
| Pricing Structure | Based on thickness, composition, and customization |
| 배송 시간 | Fast turnaround for standard and custom orders |
| 추가 서비스 | Grinding, polishing, and design support |
Selecting the Right Carbide Plate Thickness
| 기준 | Recommended Action |
|---|---|
| 애플리케이션 유형 | Match thickness to intended use |
| Wear Resistance Needs | Opt for high WC content |
| 내충격성 | Choose higher Co content |
| Precision Requirements | Use fine-grain carbide plates |
| 예산 제약 | Balance between performance and cost |
Advantages and Limitations of Carbide Plate Thickness
| 장점 | 제한 사항 |
|---|---|
| 높은 경도 및 내마모성 | Expensive compared to other materials |
| 긴 서비스 수명 | Difficult to machine without special tools |
| 다양한 애플리케이션 | Heavier in thicker sizes |
| Excellent thermal stability | 특정 애플리케이션에서 제한된 유연성 |
자주 묻는 질문
| 질문 | 답변 |
|---|---|
| What is the ideal thickness for cutting tools? | Typically 1.1-3.0 mm, depending on the application. |
| How do I select the best supplier? | Look for certifications, customer reviews, and customization options. |
| 카바이드 플레이트를 맞춤 제작할 수 있나요? | Yes, most suppliers offer custom thicknesses, sizes, and shapes. |
| Are thicker plates always better? | Not necessarily; it depends on the application and performance needs. |
| How do I maintain carbide plates? | Clean regularly, avoid harsh chemicals, and ensure proper storage. |
