Робот для пресса
The robot is used in pressing process of insert production, realizing the automation of insert picking, deburring, weighing and regular placement process. It can complete the work efficiently and stably according to customer requirements.
Motion module layout：
The motion trajectory of each functional part is carefully planned, and the module structure is reasonably arranged, so that the overall layout meets the highest grabbing efficiency and stability.
The high rigidity frame of robot and marble counterweight are used to ensure the stability of robot during high speed movement.
Gripping arm
The quick-change mechanism can easily switch between the material-picking tooling and the cleaning tooling, which improves the stability of insert production.
Adopt quick-change tooling systemto for rapid robotic end-effector switching.
The stepper motor is selected to realize the rotation and angle change of the insert.
Types of tooling: SMC clamping jaw, inner hole support, SMC vacuum suction, brush for removal of residual sticking powder on mold etc.
Punch cleaning
Clean the press punch in various ways to ensure that the press is always in good working condition.
When the robot completes all functions, the maximum production speed of insert pressing can reach up to 10pcs/min minimum.
Deburring
The brush cleans the burrs at bottom of the insert.
Clean the burrs by the air-jet at the top of the insert.
Dust recovery unit
Balance / Weighing
The ultra-precision electronic balance of Japan AND or Ohaus is adopted, with an accuracy of +/-0.001g. The weight of each insert can be inspected precisely and the products with unqualified weight can be removed according to the measurement results, meanwhile the data will be transmitted to the press. The press can adjust the pressing parameters in real time to improve the production stability.
Dual balances is optional to improve production efficiency.
Insert sample conveyor
Use flat belt conveyor to transport the sample inserts.
Sintering tray
Single layer conveyor can meet the requirements of unmanned production in mass production.
It is equipped with 8-10 material tray magazines, which can meet the requirements of unmanned production in large-scale production.
Conveying graphite boat
Adopt high-speed and high-precision modules to realize sequential placement of inserts and and stacking of graphite boat precisely.
The graphite boat is conveyed to the stacking position by a flat belt conveyor.
Adopt air cylinder for graphite boat centering positioning.
The module is driven by servo motor and the graphite boat is conveyed by belt conveyor which is driven by stepper motor.
Easy operation
Update the placement data in real time, color(red) filling of the inserts that have been placed can be carried out in the computer system according to the actual progress of the placement, simulating the on-site placement
The placement parameters of popular types of inserts can be setup and simulated. The final parameters can be saved for easy invocation when producing similar inserts next time.
The area on the graphite boat that does not need to be placed with inserts can be divided for use in test experiments.
Readjust the coordinates, when it is necessary to readjust the coordinates, just select the corresponding button, stop running when the robot moves to the new position. At this time, the fine-tuning of robot movement can be performed by the teaching pendant and the required coordinates values can be saved.
Приложение
TRUER robot is fully compatible with the following press machine!
