{"id":1925,"date":"2024-08-16T06:44:56","date_gmt":"2024-08-16T06:44:56","guid":{"rendered":"https:\/\/carbideprovider.com\/?p=1925"},"modified":"2024-07-17T08:05:15","modified_gmt":"2024-07-17T08:05:15","slug":"carbide-turning-inserts","status":"publish","type":"post","link":"https:\/\/carbideprovider.com\/ja\/carbide-turning-inserts\/","title":{"rendered":"\u8d85\u786c\u30bf\u30fc\u30cb\u30f3\u30b0\u30a4\u30f3\u30b5\u30fc\u30c8"},"content":{"rendered":"

Carbide turning inserts are the unsung heroes of machining. They help us shape, carve, and perfect metal into the precise forms we need for countless applications. If you’re involved in machining or manufacturing, understanding carbide turning inserts is crucial. This guide will dive deep into the world of carbide turning inserts, covering everything from types and applications to selecting the right one for your needs.<\/p>\n\n\n\n

Overview of Carbide Turning Inserts<\/strong><\/h2>\n\n\n\n

Carbide turning inserts<\/a> are cutting tools used in lathes for turning operations. They are made from carbide, a compound of carbon and tungsten, known for its hardness and resistance to wear. These inserts are designed to handle the high-speed cutting of tough materials like steel, stainless steel, cast iron, and non-ferrous metals. They come in various shapes, sizes, and grades, each tailored to specific cutting conditions and materials.<\/p>\n\n\n\n

Types of Carbide Turning Inserts<\/strong><\/h2>\n\n\n\n

There are numerous types of carbide turning inserts, each suited for different machining tasks. Here\u2019s a detailed table summarizing the main types of carbide turning inserts:<\/p>\n\n\n\n

\u30a4\u30f3\u30b5\u30fc\u30c8\u30fb\u30bf\u30a4\u30d7<\/strong><\/th>\u5f62\u72b6<\/strong><\/th>Typical Use<\/strong><\/th>\u30e1\u30ea\u30c3\u30c8<\/strong><\/th>\u30c7\u30e1\u30ea\u30c3\u30c8<\/strong><\/th><\/tr><\/thead>
C-Type (CNMG, CNMM)<\/td>\u3072\u3057\u5f62<\/td>\u4e00\u822c\u65cb\u524a<\/td>Versatile, strong edges<\/td>Limited chip control<\/td><\/tr>
D-Type (DNMG, DNMM)<\/td>55\u00b0 Rhombic<\/td>\u4ed5\u4e0a\u3052\u4f5c\u696d<\/td>Good for light cuts<\/td>Fragile edges<\/td><\/tr>
S-Type (SNMG, SNMM)<\/td>\u6b63\u65b9\u5f62<\/td>\u9811\u4e08\u306a\u65cb\u76e4\u52a0\u5de5<\/td>Strong cutting edges<\/td>Less flexible in shapes<\/td><\/tr>
T-Type (TNMG, TNMM)<\/td>\u30c8\u30e9\u30a4\u30a2\u30f3\u30b0\u30eb<\/td>\u8352\u524a\u308a\u3068\u4ed5\u4e0a\u3052<\/td>Multi-corner usability<\/td>Lower strength edges<\/td><\/tr>
V-Type (VNMG, VNMM)<\/td>35\u00b0 Rhombic<\/td>\u4ed5\u4e0a\u3052<\/td>Excellent for precise cuts<\/td>Fragile, less durable<\/td><\/tr>
W-Type (WNMG, WNMM)<\/td>\u30c8\u30e9\u30a4\u30b4\u30f3<\/td>Heavy-duty roughing<\/td>High strength, versatile<\/td>Complex chip formation<\/td><\/tr>
R-Type (RNMG, RNMM)<\/td>\u30e9\u30a6\u30f3\u30c9<\/td>Profiling, grooving<\/td>Strongest insert<\/td>Limited corner usability<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n
\"carbide<\/figure>\n\n\n\n

Applications of Carbide Turning Inserts<\/strong><\/h2>\n\n\n\n

Carbide turning inserts are used across various industries due to their versatility and durability. Here\u2019s a table detailing their applications:<\/p>\n\n\n\n

\u7523\u696d<\/strong><\/th>\u7533\u3057\u8fbc\u307f<\/strong><\/th>Insert Type Recommended<\/strong><\/th><\/tr><\/thead>
\u81ea\u52d5\u8eca<\/td>Engine components, shafts<\/td>C-Type, S-Type<\/td><\/tr>
\u822a\u7a7a\u5b87\u5b99<\/td>Structural parts, turbine blades<\/td>V-Type, W-Type<\/td><\/tr>
\u533b\u7642\u6a5f\u5668<\/td>\u624b\u8853\u5668\u5177\u3001\u30a4\u30f3\u30d7\u30e9\u30f3\u30c8<\/td>D-Type, V-Type<\/td><\/tr>
\u77f3\u6cb9\u30fb\u30ac\u30b9<\/td>Pipe fittings, valves<\/td>T-Type, S-Type<\/td><\/tr>
\u4e00\u822c\u30a8\u30f3\u30b8\u30cb\u30a2\u30ea\u30f3\u30b0<\/td>Machinery parts, tools<\/td>C-Type, T-Type<\/td><\/tr>
\u30a8\u30ec\u30af\u30c8\u30ed\u30cb\u30af\u30b9<\/td>Enclosures, connectors<\/td>D-Type, R-Type<\/td><\/tr>
\u5efa\u8a2d\u6a5f\u68b0<\/td>Hydraulic components, frames<\/td>S-Type, W-Type<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

Material Properties of Carbide Turning Inserts<\/strong><\/h2>\n\n\n\n

\u306e\u6750\u6599\u7279\u6027\u3092\u7406\u89e3\u3059\u308b\u3002 carbide turning inserts<\/a> is crucial for selecting the right one for your specific needs. Here\u2019s a detailed table of these properties:<\/p>\n\n\n\n

\u30d7\u30ed\u30d1\u30c6\u30a3<\/strong><\/th>\u8aac\u660e<\/strong><\/th><\/tr><\/thead>
\u786c\u5ea6<\/td>High hardness, typically 80-90 HRA<\/td><\/tr>
\u30bf\u30d5\u30cd\u30b9<\/td>Resistance to breaking and chipping<\/td><\/tr>
\u8010\u6469\u8017\u6027<\/td>Ability to withstand wear from abrasive materials<\/td><\/tr>
\u71b1\u4f1d\u5c0e\u7387<\/td>High, dissipates heat effectively<\/td><\/tr>
\u5316\u5b66\u7684\u5b89\u5b9a\u6027<\/td>\u9178\u5316\u3084\u5316\u5b66\u53cd\u5fdc\u306b\u5f37\u3044<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

Composition and Characteristics of Carbide Turning Inserts<\/strong><\/h2>\n\n\n\n

Carbide turning inserts are composed of several elements, each contributing to their unique characteristics:<\/p>\n\n\n\n

\u30a8\u30ec\u30e1\u30f3\u30c8<\/strong><\/th>\u30d1\u30fc\u30bb\u30f3\u30c8\uff08%\uff09<\/strong><\/th>\u7279\u5fb4<\/strong><\/th><\/tr><\/thead>
\u30bf\u30f3\u30b0\u30b9\u30c6\u30f3\uff08W\uff09<\/td>70-80<\/td>\u786c\u5ea6\u3068\u5f37\u5ea6\u3092\u63d0\u4f9b<\/td><\/tr>
\u30ab\u30fc\u30dc\u30f3\uff08C\uff09<\/td>6-10<\/td>Forms the carbide compound, enhancing hardness<\/td><\/tr>
\u30b3\u30d0\u30eb\u30c8<\/td>5-10<\/td>Binds the tungsten carbide particles together<\/td><\/tr>
\u30c1\u30bf\u30f3\uff08Ti\uff09<\/td>1-5<\/td>Increases toughness and wear resistance<\/td><\/tr>
\u30bf\u30f3\u30bf\u30eb (Ta)<\/td>1-3<\/td>\u9ad8\u6e29\u5f37\u5ea6\u306e\u5411\u4e0a<\/td><\/tr>
Niobium (Nb)<\/td>0.5-2<\/td>Improves resistance to thermal shock<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n
\n
\"carbide<\/figure>\n\n\n\n
\"\"<\/figure>\n\n\n\n
\"carbide<\/figure>\n\n\n\n
\"china<\/figure>\n\n\n\n
\"carbide<\/figure>\n\n\n\n
\"carbide<\/figure>\n<\/figure>\n\n\n\n

\u786c\u5ea6\u3001\u5f37\u5ea6\u3001\u8010\u6469\u8017\u6027<\/strong><\/h2>\n\n\n\n

Carbide turning inserts must balance hardness, strength, and wear resistance to perform effectively. Here\u2019s a comparative table:<\/p>\n\n\n\n

\u30d7\u30ed\u30d1\u30c6\u30a3<\/strong><\/th>\u8aac\u660e<\/strong><\/th><\/tr><\/thead>
\u786c\u5ea6<\/td>Ensures the insert can cut through tough materials.<\/td><\/tr>
\u5f37\u3055<\/td>Prevents the insert from breaking under high pressure.<\/td><\/tr>
\u8010\u6469\u8017\u6027<\/td>Extends the insert\u2019s life by resisting wear and tear.<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

\u4ed5\u69d8\u3001\u30b5\u30a4\u30ba\u3001\u5f62\u72b6\u3001\u898f\u683c<\/strong><\/h2>\n\n\n\n

Carbide turning inserts come in various specifications to suit different machining tasks. Here\u2019s a table detailing these specifications:<\/p>\n\n\n\n

\u4ed5\u69d8<\/strong><\/th>\u8a73\u7d30<\/strong><\/th><\/tr><\/thead>
\u30b5\u30a4\u30ba<\/td>Ranges from 1\/8″ to 1″ in cutting edge size<\/td><\/tr>
\u5f62\u72b6<\/td>Rhombic, square, triangle, round, trigon<\/td><\/tr>
\u898f\u683c<\/td>ISO\u3001ANSI\u3001DIN\u3001JIS<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

\u30b5\u30d7\u30e9\u30a4\u30e4\u30fc\u3068\u4fa1\u683c\u8a73\u7d30<\/strong><\/h2>\n\n\n\n

Here\u2019s a list of notable suppliers and their pricing details for carbide turning inserts:<\/p>\n\n\n\n

\u30b5\u30d7\u30e9\u30a4\u30e4\u30fc<\/strong><\/th>\u56fd\u540d<\/strong><\/th>\u4fa1\u683c\u5e2f\uff081\u679a\u3042\u305f\u308a\uff09<\/strong><\/th><\/tr><\/thead>
\u30b1\u30ca\u30e1\u30bf\u30eb<\/td>\u30a2\u30e1\u30ea\u30ab<\/td>$5 – $30<\/td><\/tr>
\u30b5\u30f3\u30c9\u30d3\u30c3\u30af\u30fb\u30b3\u30ed\u30de\u30f3\u30c8<\/td>\u30b9\u30a6\u30a7\u30fc\u30c7\u30f3<\/td>$8 – $40<\/td><\/tr>
\u4e09\u83f1\u30de\u30c6\u30ea\u30a2\u30eb<\/td>\u65e5\u672c<\/td>$7 – $35<\/td><\/tr>
\u30bb\u30b3\u30fb\u30c4\u30fc\u30eb\u30ba<\/td>\u30b9\u30a6\u30a7\u30fc\u30c7\u30f3<\/td>$6 – $33<\/td><\/tr>
\u30a6\u30a9\u30eb\u30bf\u30fc\u30fb\u30c4\u30fc\u30eb\u30ba<\/td>\u30c9\u30a4\u30c4<\/td>$9 – $37<\/td><\/tr>
\u30a4\u30b9\u30ab\u30fc<\/td>\u30a4\u30b9\u30e9\u30a8\u30eb<\/td>$10 – $45<\/td><\/tr>
\u4f4f\u53cb\u96fb\u5de5<\/td>\u65e5\u672c<\/td>$8 – $38<\/td><\/tr>
\u30bf\u30f3\u30ac\u30ed\u30a4<\/td>\u65e5\u672c<\/td>$7 – $34<\/td><\/tr>
\u4eac\u30bb\u30e9<\/td>\u65e5\u672c<\/td>$6 – $32<\/td><\/tr>
\u30c6\u30b0\u30c6\u30c3\u30af<\/td>\u97d3\u56fd<\/td>$5 – $30<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

How to Select the Right Carbide Turning Inserts<\/strong><\/h2>\n\n\n\n

Choosing the right carbide turning insert can significantly impact your machining efficiency and product quality. Here\u2019s a table to guide you through the selection process:<\/p>\n\n\n\n

\u57fa\u6e96<\/strong><\/th>\u8003\u5bdf<\/strong><\/th><\/tr><\/thead>
\u7d20\u6750\u30bf\u30a4\u30d7<\/td>Choose inserts suited for the material you are machining.<\/td><\/tr>
\u5207\u65ad\u901f\u5ea6<\/td>Higher speeds require tougher, more wear-resistant inserts.<\/td><\/tr>
\u30d5\u30a3\u30fc\u30c9\u30fb\u30ec\u30fc\u30c8<\/td>Match the insert to your feed rate for optimal performance.<\/td><\/tr>
\u5207\u308a\u8fbc\u307f<\/td>Ensure the insert can handle your required depth of cut.<\/td><\/tr>
\u30de\u30b7\u30f3\u30d1\u30ef\u30fc<\/td>Select inserts compatible with your machine\u2019s power capacity.<\/td><\/tr>
Finish Requirements<\/td>Choose inserts that can achieve your desired surface finish.<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

\u5229\u70b9\u3068\u9650\u754c\u3092\u6bd4\u8f03\u3059\u308b<\/strong><\/h2>\n\n\n\n

Every type of carbide turning insert has its own set of advantages and limitations. Here\u2019s a comparative table to help you understand them better:<\/p>\n\n\n\n

\u30a4\u30f3\u30b5\u30fc\u30c8\u30fb\u30bf\u30a4\u30d7<\/strong><\/th>\u30e1\u30ea\u30c3\u30c8<\/strong><\/th>\u5236\u9650\u4e8b\u9805<\/strong><\/th><\/tr><\/thead>
C-Type<\/td>Versatile, strong edges<\/td>Limited chip control<\/td><\/tr>
D-Type<\/td>Good for light cuts<\/td>Fragile edges<\/td><\/tr>
S-Type<\/td>Strong cutting edges<\/td>Less flexible in shapes<\/td><\/tr>
T-Type<\/td>Multi-corner usability<\/td>Lower strength edges<\/td><\/tr>
V-Type<\/td>Excellent for precise cuts<\/td>Fragile, less durable<\/td><\/tr>
W-Type<\/td>High strength, versatile<\/td>Complex chip formation<\/td><\/tr>
R-Type<\/td>Strongest insert<\/td>Limited corner usability<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n

Metal Powder Models for Carbide Turning Inserts<\/strong><\/h2>\n\n\n\n

Here are some specific metal powder models used in the production of carbide turning inserts, along with their descriptions:<\/p>\n\n\n\n

    \n
  1. WC-Co\uff08\u70ad\u5316\u30bf\u30f3\u30b0\u30b9\u30c6\u30f3-\u30b3\u30d0\u30eb\u30c8\uff09<\/strong>:<\/li>\n<\/ol>\n\n\n\n