真空加圧焼結炉

carbid sinterig furnace

Vacuum & pressure sintering furnace is for the consolidation process of metallic or ceramic material powders to produce components with heat, and sometimes added pressure under the condition of vacuum or gas protection atmosphere and below the material melting temperature.

For many materials, sintering can take place only under high temperature, so it must be carried out in vacuum or a protective atmosphere to prevent oxidation. Our vacuum sintering furnace offers the best alternative for high-quality sintering of tungsten carbide and some other metals or ceramics. Hard metal powder (such as tungsten carbide) is a good example to be processed in a liquid-phase sintering process using our vacuum, or vacuum-overpressure, sintering furnace.

TRUER sintering furnace combines dewaxing, vacuum sintering and subsequent isostatic densification under pressure gas (up to 200 bar) of hard metals (cemented carbides) or technical ceramics.

アプリケーション

Dewaxing & Sintering

  • under vacuum or partial pressure by Ar, N2 and H2
  • with pressure control monitor
  • with monitoring of binder with
  • optional high pressure fast cooling

材料

  • Hard metals (tungsten carbide)
  • サーメット
  • PM- special alloys
  • Technical ceramics

Benifits

  • excellent temperature uniformity in both vacuum and pressure operation
  • cost efficiency through energy and gas saving design
  • Shorter process times by powerful fast cooling
  • Double dewaxing system, high efficiency, reliability, long service life
  • Smart design, ease of operation, shorter commissioning times
  • Other sizes or customized types are available
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Technical parameters

Furnace type 3312

パラメータ 仕様
Usable Space 300×300×1250 mm
Max. Temperature 1600℃
Charge Load up to 260 kg
Operating Pressure 0.6 MPa
Heating Power 180 KW
Gas Medium Ar, N2 and H2
Rapid Cooling Time 25 minutes from 1500℃ to 100℃ under empty furnace at 0.6 MPa
Temperature Uniformity less than ±5℃
Thermocouple dual core tungsten rhenium (WRe5.26)
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Furnace type 5518

 
パラメータ 仕様
Usable Space 500×500×1800 mm
Max. Temperature 2200℃
Charge Load up to 1500 kg
Operating Pressure 6 MPa
Heating Power 440 KW
Gas Medium Ar, N2
Cooling Time 8 hrs from 1900℃ to 100℃ under empty furnace at 5.8 MPa
Temperature Uniformity less than ±5℃
Thermocouple dual core tungsten rhenium (WRe5.26)
 
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Furnace type 4416

Usable Space: 400X400X1650mm
Max. Temperature: 1600℃
Charge Load: up to 800kg
Operating Pressure: 0.6MPa
Heating Powder: 180KW
Gas Medium: Ar, N2 and H2
Rapid Cooling Time: 25 minutes from 1500℃ to 100℃ under empty furnace at 0.6MPa
Temperature Uniformity: less than ±5℃
Thermocouple: dual core tungsten rhenium (WRe5.26)
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Furnace type 2212

Usable Space: 200X200X1200mm
Max. Temperature: 2200℃
Charge Load: up to 200kg
Operating Pressure: 6MPa
Heating Powder: 440KW
Gas Medium: Ar, N2 and H2
Cooling Time: 8hrs from 1900℃ to 100℃ under empty furnace at 5.8MPa
Temperature Uniformity: less than ±5℃
Thermocouple: dual core tungsten rhenium (WRe5.26)
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メリット

Immediately after vacuum sintering, high-pressure gas (usually inert gas such as argon or nitrogen) of 50 bar (about 5 MPa) is introduced. It can produce significant and beneficial pressure-assisted sintering effects. This is usually called gas pressure sintering or low pressure sintering. Although it is fundamentally different from HIP but has better effects than single vacuum sintering with lower cost and simpler process.

Effects of this combination of vacuum sintering + 50 bar gas pressure:

> Further promotes densification, helps to collapse the remaining interconnected pores or partially close the pores, and promotes particle rearrangement and material migration

> Accelerate the formation of closed cells and pore spheroidization, which can be more effective in improving the toughness and fatigue performance of the material than simply reducing the porosity.

> Suppression of volatile element losses (key advantage!), Especially for special alloys (such as some brasses, bronzes, high-speed steels, and stainless steels) or some alloys containing volatile elements (such as zinc Zn, cadmium Cd, manganese Mn, chromium Cr, etc.).

> Improve surface quality, Inhibiting the volatilization of elements prevents surface holes and uneven composition caused by volatilization to achieve a smoother, more uniform surface.

> Provide a certain degree of protective atmosphere, Prevent secondary oxidation or decarburization of sintered bodies at high temperature (especially for iron-based materials).

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