What Is 超硬棒 Hardness?
Carbide rods are essential components in cutting tools, wear parts, and industrial applications. Their hardness determines their durability, wear resistance, and overall performance. But what exactly is carbide rod hardness? In simple terms, hardness refers to a material’s ability to resist deformation, scratching, or penetration. Tungsten carbide, commonly used in carbide rods, achieves high hardness levels due to its unique composition of tungsten and carbon atoms bonded together to form a dense, crystalline structure.
The hardness of a carbide rod impacts its cutting performance, lifespan, and ability to withstand high-stress environments. However, hardness isn’t the only factor—toughness also plays a crucial role. A balance between hardness and toughness ensures that carbide rods don’t become too brittle under stress.
Common Hardness Scales for 超硬棒
Carbide hardness is measured using different scales, depending on the testing method. The most common ones include:
Rockwell Hardness (HRA, HRB, HRC)
- Used primarily for metal hardness.
- HRA is often used for tungsten carbide.
- HRC applies more to hardened steel.
ビッカース硬度（HV）
- Utilizes a diamond pyramid to measure hardness.
- Commonly used for fine materials like carbide.
Mohs Hardness
- Ranks materials from 1 (talc) to 10 (diamond).
- Tungsten carbide typically scores around 9.
ヌープ硬度（HK）
- Used in microhardness testing for thin materials.
Each scale has its advantages, but for carbide rods, Rockwell (HRA) and Vickers (HV) are the most relevant.
Carbide Grades and Their Hardness
Carbide grades differ based on their cobalt content, grain size, and additional alloying elements. Below is a breakdown of some common carbide grades and their hardness levels:
| 超硬グレード | 構成 | ロックウェル硬度（HRA） | ビッカース硬度（HV） | アプリケーション |
|---|---|---|---|---|
| YG6 | 94% WC、6% Co | 90.5 | 1450 | 汎用加工 |
| YG8 | 92% WC、8% Co | 89.5 | 1350 | 頑丈なカッティング |
| YG10 | 90% WC、10% Co | 88.5 | 1300 | 耐衝撃アプリケーション |
| YG15 | 85% WC、15% Co | 86.0 | 1100 | High-impact applications |
| YL10.2 | Fine-grained WC, 10% Co | 92.5 | 1600 | 高い耐摩耗性 |
| K10 | 94% WC、6% Co | 91.0 | 1500 | 精密機械加工 |
| K20 | 92% WC、8% Co | 89.5 | 1400 | 汎用切断 |
| K30 | 90% WC、10% Co | 88.0 | 1300 | Rough machining |
| G10 | Ultra-fine WC, 10% Co | 93.0 | 1650 | High precision tools |
| C2 | 93% WC, 7% Co | 90.0 | 1450 | Wear-resistant parts |
Each grade has its advantages: lower cobalt content increases hardness, while higher cobalt content improves toughness.
Hardness vs. Toughness: Which One Matters More?
| ファクター | 高硬度 | 高い靭性 |
|---|---|---|
| 耐摩耗性 | 素晴らしい | 中程度 |
| 耐衝撃性 | 低い | 高い |
| Cutting Edge Retention | スーペリア | 中程度 |
| 耐破壊性 | 低い | 素晴らしい |
| 代表的なアプリケーション | 精密機械加工 | ヘビーデューティー用途 |
High-hardness carbide rods last longer in wear-intensive applications but may chip under impact. Conversely, high-toughness rods resist breaking but may wear down faster.
正しい選び方 超硬棒 Based on Hardness?
Choosing the right carbide rod depends on your application needs. Consider the following:
| 申し込み | Recommended Hardness | Best Carbide Grades |
|---|---|---|
| 高速切断 | 90歳以上のHRA | YG6, K10, G10 |
| 重切削加工 | 88-90 HRA | YG8, YG10, K20 |
| Impact-resistant tools | 85-88 HRA | YG15, K30 |
| 精密工具 | 92+ HRA | YL10.2, G10 |
| Wear-resistant parts | 90-93 HRA | C2, YG6, K10 |
Higher hardness is ideal for wear resistance, while lower hardness grades provide toughness for impact applications.
よくあるご質問
| 質問 | 回答 |
|---|---|
| What is the hardest carbide rod? | Typically, ultra-fine grain carbide rods like G10 or YL10.2 have the highest hardness. |
| How does carbide hardness compare to steel? | Carbide is significantly harder than steel, often exceeding HRC 65. |
| Does higher hardness mean better performance? | Not always—higher hardness improves wear resistance but may reduce impact strength. |
| How can I measure carbide rod hardness? | Rockwell (HRA) or Vickers (HV) tests are commonly used. |
| What affects carbide hardness? | Grain size, cobalt content, and sintering process all influence hardness. |
| Which carbide grade is best for high-impact use? | YG15 and K30 offer higher toughness for impact resistance. |
| Can I sharpen carbide rods? | Yes, but specialized diamond grinding is required. |
